Page 156 of 219

152
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 26
A
F0P0243m
Do not start the engine
when towing the vehicle.
WARNING
Before screwing the drawbar
eye, carefully clean the rela-
tive threaded part. Before starting to
tow the vehicle, take care also to
have completely tightened the draw-
bar eye onto the threaded pin.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”).
When towing, remember that without
the help of the brake booster and
power steering, a greater effort is re-
quired on the pedal and steering
wheel. Do not use flexible cables for
towing and avoid jerks. During tow-
ing operations make sure that fasten-
ing the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING
fig. 27F0P0608m
TOWING THE VEHICLE
The tow ring provided with the vehicle is
housed in the engine compartment as
shown in fig. 26.
TOW RING HOOKING
Proceed as follows:
❒open the bonnet and release the tow
ring A-fig. 26from its seat;
❒take away the front or rear door B-
fig. 27using the supplied screwdriver;
❒completely undo the drawbar eye on
the relative threaded pin.
Page 159 of 219

155
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●● ●
●●●●● ●
●●
●●●●● ●
●●●●● ●
●●●●● ●
SERVICE SCHEDULE
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation
(headlights, direction indicators, hazard lights, load compartment
lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
and adjust nozzles, if required
Check windscreen/rear window blade position/wear
Check brake pads wear and regular operation of
front and rear disc brake pads wear indicator
(for versions/markets, where provided)
Check rear drum brake linings wear
(for versions/markets, where provided)
Sight inspect the conditions of:
Bodywork and underbody protection, pipes and hoses
(exhaust - fuel - brakes)
Rubber parts (boots, sleeves, bushes, etc.)-
Brake and fuel hoses
Check accessory drive belt conditions/tension
(excluding engines fitted with automatic belt tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions
Check cleanness of locks and cleanness and lubrication of levers
Page 160 of 219
156
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●
●● ●
●● ●
●●●●● ●
●●●●● ●
●
●
●●●●● ●
●● ●
●●●●● ●
●
●
Thousands of km
Change engine oil and oil filter
Bleed diesel fuel filter
Change diesel fuel filter
Replace air cleaner cartridge
Check and if required top up fluids (engine coolant
- brakes - power steering - windscreen washer - etc.)
Sight inspect accessory drive belt/s conditions
Sight inspect timing belt conditions
Replace timing belt (*)
Check engine control system operation
(through diagnosis socket)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
Top up special DPF fluid
(for versions/markets, where provided)
Replace diesel particulate filter
(for versions/markets, where provided)
(*) Or every 5 years, independently of the mileage.
Page 161 of 219

157
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use PETRO-
NAS LUBRICANTS, products, designed
and produced specifically for Fiat vehicles
(see table “Capacities” in section “Tech-
nical specifications”).
Page 162 of 219
158
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
CHECKING FLUID
fig. 1 - 90 Multijet Euro 4 versions
Never smoke while working
in the engine compartment;
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
When topping up take care
not to confuse the various
types of fluids: they are all in-
compatible with one anoth-
er and could seriously damage the ve-
hicle.
F0P0145m
1.Engine coolant
2.Windshield washer/rear window wash-
er/headlamps washer liquid
3.Brake fluid
4.Engine oil
5.Power steering fluid
fig. 2 - 90 Multijet Euro 5 versionsF0P0652m
Page 163 of 219
159
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
1.Engine coolant
2.Windshield washer/rear window
washer/headlamps washer liquid
3.Brake fluid
4.Engine oil
5.Power steering fluid
6.Engine oil top up funnel.
1.Engine coolant
2.Windshield washer/rear window
washer/headlamps washer liquid
3.Brake fluid
4.Engine oil
5.Power steering fluid
F0P0146mfig. 3 - 120 Multijet and 140 Multijet versions
F0P0640mfig. 4 - 130 Multijet and 165 Multijet versions
Page 166 of 219

162
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
BRAKE FLUID fig. 11
Unscrew cap Aand check that the fluid
level in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
Use only DOT4fluid for topping up. We
recommend TUTELA TOP 4, which is
the fluid used for first filling.
IMPORTANT Brake fluid absorbs mois-
ture, for this reason, if the vehicle is main-
ly used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”. Check level through the reservoir.
fig. 11
Do not travel with the wind-
screen washer reservoir emp-
ty: the windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNINGWINDSCREEN/REAR WINDOW
WASHER FLUID fig. 10
To top up, remove the cap A.
Pour a mixture of water and TUTELA
PROFESSIONAL SC35, in the follow-
ing concentrations:
30% TUTELA PROFESSIONAL
SC35and 70% water in summer.
50% TUTELA PROFESSIONAL
SC35and 50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC35fluid.
fig. 10F0P0154mF0P0155m
Page 167 of 219

163
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Make sure that the highly
corrosive brake fluid does not
drip onto the paintwork; if it
does, wash it off immediate-
ly with water.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
POWER STEERING FLUID
With the vehicle on level ground, engine not
running and cold, check whether the oil lev-
el in the tank is between the MINand
MAXmarks on the tank fig. 12 and
fig. 13.
If oil is hot the level can also exceed the
MAXmark.
If required, top up with oil having the same
characteristics of the oil present in the sys-
tem.
fig. 12 - 90 Multijet versionsF0P0150mfig. 13 - 120 - 130 - 140 and
165 Multijet versionsF0P0151m
Power steering oil consump-
tion is extremely low. If the
fluid level needs topping up
again after a short period of
time, have the system checked for leak-
age at a Fiat Dealership.
Do not allow the power
steering fluid to touch the
hot parts of the engine: it is inflam-
mable.
WARNING
For the van outfitting it is
recommended to replace the
brakes liquid every two years.
WARNING