2012 FIAT DUCATO fuel

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SCHEDULED MAINTENANCE PLAN
Thousands of miles 27 54 81 108 135
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Check battery charge status and possibly recharge
Check tyre condition/wear and adjust pressure, if necessary
Check operation of lighting system (headlamps, direction indicators,
hazard warning lights, luggage compartment, passenger compartment,
glove compartment, instrument panel warning lights, etc.)
Check operation of windscreen wiper/washer system and adjust jets, if necessary
Check the position/wear of the windscreen/rear window wiper blades
Check cleanliness of bonnet and tailgate locks and cleanliness
and lubrication of linkages
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements
(boots, sleeves, bushes, etc.)
Check condition and wear of front disc brake pads and operation
of pad wear indicator
Check condition and wear of rear disc brake pads and operation
of pad wear indicator (for versions/markets where provided)
Check and, if necessary, top-up fluid levels (engine cooling, hydraulic
clutch/brakes, windscreen washer, battery, etc.)
Visual check of accessory drive belt(s) (versions without automatic tensioner)
(130-150-180 Multijet versions)
Check tension of accessory drive belt (versions without automatic tensioner) (▲)
Check tension of accessory drive belt (versions without automatic tensioner)
(115 MultiJet versions) (▲)
(
▲)When the engine oil is changed for the first time, check the tension of the accessories drive belt .

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TECHNICAL
SPECIFICATIONS
INDEX
Thousands of miles 27 54 81 108 135
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Check condition of toothed timing drive belt (130-150 MultiJet versions)
Check condition of toothed timing drive belt (115 MultiJet versions)
Check handbrake lever travel and adjust, if required
Check exhaust gas emissions/smokiness
Check operation of engine management systems (using diagnosis socket)
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)
Replace fuel filter cartridge (diesel versions)
Replace accessory drive belt(s)
Replace accessory drive belt(s) (115 MultiJet versions)
Replace toothed timing drive belt (*) (130-150 MultiJet versions)
Replace toothed timing drive belt (*) (115 MultiJet versions)
Replace air filter cartridge (***)
Replace engine oil and oil filter (versions with DPF) (**) ( )
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) Regardless of mileage, the timing belt must be replaced every four years in case of particularly demanding use (cold
climate, city traffic, long idling) or at least every five years.
(**) The actual interval for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and
is signalled by the warning light or message (if present) in the instrument panel (see chapter “Warning lights and
messages”) or every 24 months
( ) If the vehicle is driven mainly in towns, change engine oil and filter every 12 months.
(***) If the vehicle is equipped with a special air cleaner for dusty areas:
- every 20,000 km, check and clean the filter,
- every 40,000 km replace the filter.

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DEMANDING VEHICLE USE
If the vehicle is mostly used in one of the following
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) and with external
temperatures below zero;
❒frequently idling engine or long distance low speed
driving or in the case of long term inactivity;
the following checks must be carried out more often
than indicated in the Scheduled Servicing Plan:
❒check front disc brake pad conditions and wear;
❒check cleanliness of bonnet and boot locks and lever
cleanliness and lubrication;
❒visually inspect the conditions of: engine, gearbox,
transmission, pipes and tubes (exhaust – fuel
– brakes), rubber parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level (electrolyte);
❒visual check on various drive belt conditions;
❒check and if necessary change engine oil and oil filter.
PERIODIC CHECKS
Before long journeys, check and, if necessary, restore:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒operation of lights (headlights, direction indicators,
hazard lights, etc.);
❒operation of the windscreen wiper/washer system,
position and wear of the windscreen and rear
window wiper blades.
To ensure that the vehicle is always efficient and well
maintained, it is advisable to make sure that you carry
out the above operations regularly (approximately
every 1000 km and every 3000 km for checking and
topping up engine oil is advisable).

F0N0109mfig. 227 – 130 – 150 – 180 Multijet versions
POWER STEERING FLUID fig. 227-228
Check that the liquid contained in the tank is at the
maximum level. This operation must be carried out with
the vehicle level and with the engine off and cold. Check
that the fluid level is up to the MAX mark on the
dipstick attached to the fuel cap (use the level shown on
the 20°C side of the dipstick to check when cold).
If the level of the fluid in the tank is lower than the
specified level, top up using only one of the products
indicated in the “Fluid and lubricants” table in the
“Technical specifications” section, proceeding as follows:
❒Start the engine and wait for the level of fluid in the
tank to stabilise.
❒With the engine running, turn the steering wheel
from right to left fully, several times.
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Power steering fluid consumption is very
low. If the fluid needs topping up a short
time after the last top-up, have the
system checked by a Fiat Dealership to ensure
there are no leaks.
Do not press the power steering end of
travel lock for longer than 8 consecutive
seconds with the engine running because
it will cause noise and risk damaging the system.
❒Top up the fuel to the MAX level and then retighten
the cap.
Prevent power steering fluid from
coming into contact with hot engine
parts: the liquid is flammable.
WARNING
F0N0534mfig. 228 – 115 Multijet versions

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RUBBER HOSES
As far as the brake system and fuel rubber hoses are
concerned, follow the “Scheduled Servicing Programme”
in this chapter carefully.
Ozone, high temperatures and prolonged lack of fluid in
the system may cause hardening and cracking of the
hoses, with possible leaks.
Careful inspections are therefore necessary.Remember that the road holding
qualities of your vehicle also depend on
the correct inflation pressure of the tyres.
WARNING
If the pressure is too low the tyre will get
overheated, with the risk of serious
damage.
WARNING
Avoid moving the tyres from the right
side of the vehicle to the left side and
vice versa.
WARNING
Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150 °C. The mechanical
properties of the wheels could be impaired.
WARNING

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Diesel for automotive engines (Specification EN590)
130
Multijet
F1AE3481D
Diesel
4 in line
88 x 94
2287
16.2 : 1
96
130
3600
320
1800
150
Multijet
F1AE3481E
Diesel
4 in line
88 x 94
2287
16.2 : 1
109
148
3600
350
1500
180
Multijet Power
F1CE3481E
Diesel
4 in line
95.8 x 104
2999
17.5 : 1
130
177
3500
400
1400
115
Multijet
250A1000
Diesel
4 in line
83 x 90.4
1956
16.5 : 1
84.6
115
3750
280
1500
ENGINE
GENERAL INFORMATION
Engine code
Cycle
Cylinder
number and position
Piston bore
and stroke mm
Total displacement cm3
Compressionratio:
Max power
(EEC) kW
HP
corresponding
speed rpm
Maximum
torque (EEC) Nm
corresponding speed rpm
Fuel

Mac Pherson independent wheels
Rigid rear axle with tubular axle; longitudinal leaf spring
Self-adjusting pedal without idle stroke
Front
Modifications or repairs to the fuel
supply system that are not carried out
properly or do not take the system’s technical
specifications into account can cause
malfunctions leading to the risk of fire.
POWER SUPPLY
Supply system
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WARNING
Common Rail
direct injection
SUSPENSION
front
Rear
Six forward gears plus reverse
with synchronisers for
forward gearsFive forward gears and reverse
with synchronisers for forward
gear engagement
TRANSMISSION
115 Multijet 130 Multijet – 150 Multijet – 180 Multijet Power
Gearbox
Clutch
Traction

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130/150 Multijet
1860÷1925
1075÷1140
1630
1650
3000
2500
750
100
150180 Multijet Power
1910÷1975
1025÷1090
1630
1650
3000
2500
750
100
150115 Multijet
1845÷1910
1090÷1155
1630
1650
3000
2000
750
100
150
VAN WEIGHTS
3000 kg GVW versions (***)
Unladen weight
(with all fluids, fuel tank filled
to 90% and without
optional equipment): kg
Payload (*) including
the driver: kg
Maximum permitted loads (**)
– front axle: kg
– rear axle: kg
– total: kg
Towable loads
– braked trailer: kg
– non braked trailer: kg
Maximum load on the ball
joint (braked trailer): kg
Maximum load on roof
(evenly distributed): kg
(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified
payload.
(**) Loads not be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform
within the maximum permitted loads.
(***) The values indicated refer to panel and glazed Vans in medium and short wheelbases with high and low sides.