2012 FIAT DUCATO maintenance schedule

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F0N0107mfig. 226
IMPORTANT Brake fluid absorbs moisture. For this
reason, if the car is mainly used in areas with a high
degree of atmospheric humidity, the fluid should be
replaced at more frequent intervals than specified in the
“Scheduled Servicing Plan”. BRAKE FLUID fig. 226
Undo the cap A and check that the liquid contained in
the reservoir is at the maximum level.
The fluid level in the reservoir must not exceed the
MAX mark.
Use the brake fluid shown in the “Fluids and lubricants”
table (see “Technical Specifications”).
NOTE Thoroughly clean the tank cap A and the
surrounding surface.
Take great care to ensure that impurities do not enter
the reservoir when the cap is opened.
For topping up, always use a funnel with integrated filter
that has a mesh inferior or equal to 0.12 mm.
Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should this occur,
immediately wash with water.
Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected parts
with water and neutral soap. Then rinse
thoroughly. If swallowed call a doctor straight
away.
WARNING
The symbol πon the container indicates
a synthetic brake fluid, which is different
from a mineral fluid. Use of mineral type fluids
will damage the special rubber seals of the
braking system beyond repair.
WARNING

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F0N0253mfig. 229F0N0254mfig. 230
When the setting is reached the indicator is triggered
B-fig. 230 and changes to red, even with the engine off.
To reset the indicator, clean/replace the cartridge as on
normal versions and then reset the indicator by pressing
the button C-fig. 230.
WARNING To clean the filter, use an air jet, do not use
water or liquid detergents.
Because this filter is specific to versions designed for
dusty areas, it is advisable to contact a Fiat Dealership
to change the filter.
POLLEN FILTER
Have the pollen filter replaced by a Fiat Dealership.AIR FILTER/POLLEN FILTER
Have the air filter replaced by a Fiat Dealership.
AIR FILTER – DUSTY ROADS
(for versions/markets, where provided)
The air filter for dusty areas is equipped with a visual
filter block indication device A-fig. 229. Check the
reading of the filter block sensor at intervals (refer to
“Scheduled Servicing Plan” in the “Maintenance and
care” section).

BATTERY
The battery is of the “Limited maintenance” type: under
normal conditions of use the electrolyte does not need
topping up with distilled water.
It does, however, need to be checked periodically at a
Fiat Dealership or by specialist personnel to make sure
it is working correctly.
The battery is located inside the passenger
compartment, in front of the pedals. Remove the
protective cover to gain access to it.
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When performing any operation on the
battery or near it, always protect your
eyes with special goggles.
WARNING
Battery liquid is poisonous and corrosive.
Avoid contact with the skin and eyes.
Keep naked flames or possible sources of sparks
away from the battery: risk of explosion or fire.
WARNING
Using the battery when the fluid is too
low can damage it irreparably and
generate a risk of explosion.
WARNING
CHANGING THE BATTERY
If required, replace the battery with a genuine spare part
with the same specifications.
If a battery with different specifications is fitted, the
service intervals given in the “Scheduled Servicing
Programme” in this chapter will no longer be valid.
Follow the battery manufacturer’s instructions for
maintenance.
Incorrect assembly of electric and
electronic devices may cause severe
damage to your vehicle. Contact a Fiat
Dealership if you want to install accessories
(alarms, radiophone, etc.): they will suggest the
most suitable devices and advise you if a higher
capacity battery needs to be installed.
Batteries contain substances that are very
harmful to the environment. It is
advisable to have the battery changed by
a Fiat Dealership, where it will be disposed of
properly and in accordance with the law.

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RUBBER HOSES
As far as the brake system and fuel rubber hoses are
concerned, follow the “Scheduled Servicing Programme”
in this chapter carefully.
Ozone, high temperatures and prolonged lack of fluid in
the system may cause hardening and cracking of the
hoses, with possible leaks.
Careful inspections are therefore necessary.Remember that the road holding
qualities of your vehicle also depend on
the correct inflation pressure of the tyres.
WARNING
If the pressure is too low the tyre will get
overheated, with the risk of serious
damage.
WARNING
Avoid moving the tyres from the right
side of the vehicle to the left side and
vice versa.
WARNING
Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150 °C. The mechanical
properties of the wheels could be impaired.
WARNING

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According to
Scheduled
Servicing Plan
Manual gearbox
and differential
Manual gearbox
and differential
Wheel side
constant velocity
joints
Differential side
constant velocity
joints
Differential side
constant velocity
joints
Hydraulic power
steering
Lubricants
(▲)
For diesel engines, in the event of an emergency in which the original products are not available, lubricants with at least ACEA C2
performance are acceptable; however, in this case optimum engine performance is not guaranteed and the lubricants should be replaced
with recommended products as soon as possible at a Fiat Dealership.
The use of products with lower specifications than ACEA C2 could cause damage to the engine not covered by the warranty.
For particularly harsh climate conditions, ask a Fiat Dealership for the appropriate product from PETRONAS LUBRICANTS.
SAE 5W-30 grade synthetic base lubricant.
FIAT 9.55535-S1 certification.
Synthetic base lubricant, SAE 75W-80 grade
that exceeds API GL-4 specifications
Synthetic base lubricant, SAE 75W-85 grade
that exceeds API GL-4 specifications
Lithium soap grease with molybdenum
disulphide. NI.GI. 2 consistency
Lithium-based grease
NI.GI. 0 consistency
Poly-urea synthetic-based grease suitable for
high temperatures. NI.GI. 2 consistency
Lubricant for power steering and automatic
transmissions. Exceeds
ATF DEXRON IIISELENIA WR P.E.(▲)
Contractual Technical
Reference No. 510.D07
TUTELA CAR EXPERYA
Contractual Technical
Reference No. F178.B06
TUTELA CAR MATRYX
Contractual Technical
Reference No. F108.F02
TUTELA STAR 500
TUTELA MRM ZERO
TUTELA STAR 325
Contractual Technical
Reference No. F301.D03
TUTELA GI/E
Contractual Technical
Reference No. F001.C94Diesel engine
lubricants
Lubricants
and greases
for motion
transmission
FLUIDS AND LUBRICANTS
SPECIFICATIONS AND RECOMMENDED PRODUCTS
Use Quality specifications of fluids and lubricants Genuine lubricants Replacement for correct vehicle operation and fluids interval

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– headlight alignment
corrector ............................. 107
Headlights (warning
for cleaning) ............................ 225
Heated rear window ............... 80
Heating and ventilation ...........45
– automatic climate control ... 54
– controls ................................ 46
– front window rapid
defrosting/demisting ...48-51-59
– heated rear window and
external rear view mirrors
defrosting/demisting .... 48-53
– interior air recirculation ... 49
– manual climate control ..... 49
– passenger compartment
air vents ............................... 46
Heavy use of the vehicle
(servicing) ................................ 208
Hill Holder system .................. 111
Identification plates ................. 227
– body paintwork .................. 228
– identification data ............... 227Ignition switch .......................... 12
– steering lock ........................ 13
In an emergency ....................... 169
Installation of electrical/
electronic devices .................. 121
Installing the tow hook ........... 151
– assembly diagrams....... 153-154
Interior fittings ......................... 84
Interiors (maintenance) .......... 225
“Isofix” child seat ..................... 134
Keys ........................................... 5
– Code card ........................... 5
– key with remote control .. 6
– key without remote
control ................................. 8
– replacing the battery ......... 8
Knowing your car .................... 3
Light clusters
– front (bulb replacement) .. 184
– rear (bulb replacement) ... 189
Load (warnings) ....................... 147
Load advice................................ 147Load compartment button .... 108
Load limiters ............................. 127
Lubricants (quantity and
products) .........................263-264
Main beam headlights
– bulb replacement ............... 185
– control ................................. 68
Main beam headlights
– bulb replacement ............... 185
– control ................................. 68
– flashing the headlights ....... 69
Maintenance and care ............. 205
– regular checks ..................... 208
– Scheduled servicing ........... 205
– Scheduled Servicing
Plan ...................................206-207
–Heavy use of the vehicle .... 208
Manual climate control ........... 49
Moving platform........................ 101
MSR (system) ............................ 112
MSR system................................ 112
Multifunction display ............... 18

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Roof rack ................................... 106
Rubber tubes (servicing) ........ 221
Safety ......................................... 125
– “Isofix” child seat ............... 134
– carrying children safely ..... 130
– seat belts .............................. 125
Saving fuel (warning light) ...... 162
S.B.R. system ............................. 126
Scheduled servicing plan ... 204-206
Scrappage (prescriptions
for handling the vehicle
at the end of its life) .............. 268
Seat belts.................................... 125
– general warnings ................ 128
– load limiters ........................ 127
– maintenance ........................ 129
– pretensioners....................... 127
Seats (positioning of child seats
on seats) ..........................133-136
Seats
– adjustment ................... 31-32
– arm rests ............................... 33
– base plastic cover ............... 37– cleaning ................................ 226
– Combi versions .................. 38
– flap on bench ...................... 36
– headrests ............................. 40
– heating .................................. 35
– Panorama versions ............ 37
– revolving base ............. 33-34
– under-seat compartment... 36
Shelf above the cab ................. 90
Side bags .................................... 139
Side lights
– control ................................. 68
– front bulb replacement ..... 185
– rear bulb replacement ...... 189
– side bulb replacement ....... 193
Ski rack........................................ 106
Sliding side door........................ 100
Sliding side window.................. 100
Snow chains .............................. 155
Speedometer............................. 15
Starting the engine ................... 143
– bump starting ...................... 170– emergency starting ............ 169
– ignition switch ..................... 12
– jump starting ....................... 169
– procedure ............................ 143
– stopping the engine ........... 144
– warming up the engine
once started ........................ 144
Starting up and driving ............ 143
Steering lock.............................. 13
Steering wheel (adjustment) .. 41
Steering
– technical specifications ...... 232
– turning circle........................ 232
Storage compartments ... 84-85
Sun visors .................................. 89
Supply (specifications) ............. 231
Suspension (specifications) .... 231
Symbols ...................................... 4
Tachograph .............................. 105
Technical specifications .......... 227
Telepass (preparation) ............ 122
Third brake light ...................... 192