2012 CITROEN RELAY maintenance

3
CONTENT
S
Contents
5. SAFETY 93-1116. ACCESSORIES112-115
7. CHECKS 116-123
8. QUICK HELP124-140
9. TECHNICALD ATA141-154A
Parking brake 93Hazard warning lamps 93Horn 94ABS 94Emergency brakingassistance 94Anti-slip regulation (ASR) and electronic stabilityprogramme (ESP) 95Fixed speed limiter 97Seat belts 98Airbags 101Deactivating thepassenger airbag 102Child seats 104ISOFIX seats 106
Towing a trailer 112Roof bars 114Other accessories 114
Opening the bonnet 116Under the bonnet 117Levels 118Checks 120Fuel 123
Battery 124Changing a wheel 126Puncture repair kit 129Changing a bulb 131Changing a fuse 135Changing a wiperblade 139Being towed 140
Dimensions 142Engines 149Weights 150Identifi cationmarkings 154
10. VISUAL SEARCH 155-159
Exterior 155Instruments andcontrols 156Interior 158Technical data - Maintenance 159

Child seats in the rear.

19

Spread loads throughout the vehicle;
place the heaviest items in the bottom of
the boot, as close as possible to the rear
seats.
Limit the loads carried in the vehicle and
reduce wind resistance (roof bars, roof
rack, bicycle carrier, trailer...). Use a roof
box in preference.
Remove roof bars and roof racks after use.


Limit the causes of excess consumption


At the end of winter, remove snow tyres
and refit your summer tyres.

Observe the recommendations on
maintenance


Check the tyre pressures regularly, when
cold, referring to the label in the door
aperture, driver's side.
Carry out this check in particular:


- before a long journey,

- at each change of season,

- after a long period out of use.
Don't forget the spare wheel and the tyres
on any trailer or caravan.

Have your vehicle serviced regularly (engine
oil, oil filter, air filter...) and observe the
schedule of operations recommended by the
manufacturer.


When refuelling, do not continue after
the 3 rd cut-off of the nozzle to avoid any
overflow.

At the wheel of your new vehicle,
it is only after the first 1 800 miles
(3 000 kilometres) that you will see the fuel
consumption settle down to a consistent
average.

59
3
EASE OF USE
and
COMFOR
T
Ventilation
Cancelling the programming
Press this button briefly to clear
the programmed start time.
The screen illumination and the
pre-selection number (e.g. 1) are
switched off.


Good practice

To avoid any risk of poisoning or
asphyxiation, the additional heating must
not be used, even for short periods, in
an enclosed space such as a garage or
workshop which is not fitted with an exhaust
gas extraction system.
The additional heating is supplied by the
vehicle's fuel tank.
Ensure that the fuel gauge indicator lamp is
not at reserve.
Always switch off the additional heating
when filling with fuel to avoid any risk of fire
or explosion.
Do not park the vehicle on an inflammable
surface (dry grass, dead leaves, paper…),
there is a risk of fire.
The temperature near the heater must not
exceed 120 °C. A temperature higher than
this (for example in the case of painting in
an oven) could damage the components of
the electronic circuits.
The additional heating system is fitted with
a temperature limiter which cuts off the
combustion in the event of overheating due
to a lack of coolant.
Top up the coolant, then press the
programme selection control before
switching the heating on again. Have the additional heating system
checked at least once a year at the
beginning of winter. Maintenance and
repairs should only be carried out by a
CITROËN dealer.
Use only genuine replacement parts.
Recalling one of the pre-selected
start times
Press this button as many times
as necessary until the number
corresponding to the required
pre-selected start time (e.g. 2)
appears.
After ten seconds, the time is cleared but
remains stored for as long as the number
(e.g. 2) and the screen remain on.
Switching off the heating

Press this button.
The heating cycle indicator lamp
and the screen are switched off.
Two different types of equipment

The additional heating is separate and
programmable. Before you enter the vehicle,
it gradually increases the temperature of the
engine to make starting easier.
This also facilitates passenger compartment
heating, demisting and defrosting.
The additional passenger compartment
heating system supplements the
standard equipment. Its operation may be
independent of the engine.
Switching on of the heating may be
programmable.

99
5
SAFETY
Seat belts
The force limiter reduces the pressure of the
seat belt against the body of the occupants.

The pretensioning seat belts are active when
the ignition is switched on.
The inertia reels are fitted with a device
which automatically locks the strap in the
event of a collision or emergency braking or
if the vehicle rolls over.
You can unfasten the seat belt by pressing
the red button on the buckle. Guide the seat
belt after unfastening.
Good practice
The driver must ensure that passengers use
the seat belts correctly and that they are all
strapped in securely before moving off.
Wherever you are seated in the vehicle,
always fasten your seat belt, even for short
journeys.
The seat belts are fitted with an inertia reel
which automatically adjusts the length of the
strap to your size.
Do not use accessories (clothes pegs, clips,
safety pins, etc.) which permit a clearance
with the seat belt straps.
Ensure that the seat belt has reeled in
correctly after use.
After folding or moving a seat or a rear
bench seat, ensure that the seat belt has
reeled in correctly and that the buckle is
ready to accommodate the tongue.
Depending on the nature and seriousness
of any impact, the pretensioning device may
be triggered before and independently of
inflation of the airbags. It instantly tightens
the seat belts against the body of the
occupants. Triggering of the pretensioners
is accompanied by a slight discharge of
harmless smoke and a noise, due to the
activation of the pyrotechnic cartridge
incorporated in the system. The airbag warning lamp comes
on if the pretensioners are
triggered. Consult a CITROËN
dealer.
In order to be effective, a seat belt must:


- restrain one person only,

- must not be twisted, check by pulling in
front of you with an even movement,

- be tightened as close to the body as
possible.
The upper part of the seat belt should be
positioned in the hollow of the shoulder.
The lap part should be placed as low as
possible on the pelvis.
Do not invert the seat belt buckles as they
will not fulfil their role completely. If the seats are fitted with armrests, the lap
part of the seat belt should always pass
under the armrest.
Check that the seat belt is fastened correctly
by pulling the strap firmly.

Recommendations for children:


- use a suitable child seat if the
passenger is less than 12 years old or
shorter than one metre fifty,

- never allow a child to travel on your lap,
even with the seat belt fastened.
For more information on child seats,
refer to the "Child safety" section of
chapter 5.
Your CITROËN dealer can ensure that
all work or any checks, from testing to
maintenance on your seat belt equipment
meets current regulations.
Have the seat belts checked regularly
(even after a minor impact) by a CITROËN
dealer: they must not show any signs of
wear, cutting or fraying and they must not be
converted or modified.
Clean the seat belt straps with soapy
water or a textile cleaning product, sold
by CITROËN dealers.

6
ACCESSORIE
S
Equipment

Another range is also available, structured
around comfort, leisure and maintenance:
Anti-theft alarm, window etching, first aid
kit, high visibility safety jacket, rear parking
sensors, warning triangle, ...
Front seat covers compatible with aibags,
rubber mats, carpet mats, snow chains.
To prevent the mat from becoming caught
under the pedals:


- ensure that the mat and its fixings are
positioned correctly,

- never fit one mat on top of another.
Audio equipment, hands-free system,
speakers, navigation, ...
Installation of radiocommunication
transmitters The fitting of electrical equipment
or accessories which are not
recommended by Automobiles CITROËN
may result in the failure of your vehicle's
electronic system.
Please note this specific warning. You
are advised to contact a representative
of the Marque to be shown the range of
recommended equipment and accessories.
Depending on the country in which the
vehicle is sold or operated, it is compulsory
to have a high visibility safety jacket,
warning triangle and replacement bulbs
available in the vehicle. You are advised to contact a representative
of the CITROËN marque before installing
accessory radiocommunication transmitters
with external aerial on your vehicle.
The CITROËN Network will inform
you of the specifications (frequency
waveband, maximum output power, aerial
position, specific installation conditions)
of the transmitters which can be fitted,
in accordance with the Motor Vehicle
Electromagnetic Compatibility Directive
(2004/104/EC).
Trims, front mud flaps, rear mud flaps,
wooden floor, deflectors...
Screenwash, interior and exterior cleaning
and maintenance products, replacement
bulbs, ...

11
8


Levels

LEVELS

These regular maintenance operations
will keep your vehicle in good running
order. Ask for advice at a CITROËN dealer
or consult the servicing booklet enclosed in
the handbook pack. To maintain the reliability of engines and
emission control systems, the use of
additives in engine oil is prohibited.



Changing the brake fluid

The brake fluid must be changed at
the intervals stated, according to the
manufacturer's servicing schedule.
Use fluids recommended by the
manufacturer, which fulfil DOT4 standards.
The level must be between the MIN
and
MAX
marks on the reservoir.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a CITROËN dealer as soon as possible. If you have to remove/refit the engine
style cover, handle it with care to avoid
damaging the fixing clips.

Dipstick
There are two marks on
the dipstick:
Oil change
It is imperative that this is carried out at the
intervals specified and the viscosity grade of
the oil selected must fulfil the requirements
in accordance with the manufacturer's
servicing schedule. Ask for advice at at
CITROËN dealer.
Remove the dipstick before filling.
Check the level after filling (never exceed
the maximum mark).
Screw the cap back onto the sump before
closing the bonnet.
Viscosity selection

In all cases, the oil selected must meet the
manufacturer's requirements.


Warning lamps

Checking by means of the warning
lamps on the instrument panel
is described in chapter 2, refer to the
"Instruments and controls" section.

A
= maximum
If you fill past this mark,
contact a CITROËN dealer.

B
= minimum
Never allow the level to fall
below this mark.

Oil level

Check the level regularly and top up
between changes. The maximum
consumption is 0.5 litre per 600 miles
(1 000 km). Check the level with the vehicle
level, engine cold, using the dipstick.

159


Technical data - Maintenance

10
VISUAL SEARCH
Screenwash/headlamp wash, level 119
Bulbs, lighting,changing bulbs 131-133
Opening the bonnet, stay 11 6 Under the bonnet 117
Identifi cation markings,serial number, paint, tyres 154
Changing a wiper blade 139
Levels 118-119


●
dipstick,

●
power steering fluid,

●
brake fluid,

●
coolant.

Water bleed, Diesel fi lter 120
Checks 120-121


●
battery,

●
air/passenger compartment filter,

●
oil filter,

●
parking brake,

●
particle filter,

●
brake pads.
Emission control 36

Engine fuses 135, 138
TECHNICAL DATA - MAINTENANCE
Engine technical data 149 Dimensions 142-148 Weights 150-153