2012 CHEVROLET VOLT battery

Black plate (52,1)Chevrolet Volt Owner Manual - 2012
9-52 Driving and Operating
Charging Status
Feedback
The vehicle has a Charging Status
Indicator (CSI) at the center of the
instrument panel near the
windshield. When the vehicle is
plugged in and the vehicle power is
off, the CSI indicates the following:
.Solid Green–Vehicle is plugged
in. Battery is not fully charged.
Battery is charging.
.Long Flashing Green –Vehicle
is plugged in. Battery is not fully
charged. Battery charging is
delayed.
.Short Flashing Green –Vehicle
is plugged in. Battery is fully
charged.
.Solid Yellow –Vehicle is plugged
in. It is normal for the CSI to turn
yellow for a few seconds after
plugging in a compatible charge
cord. The solid yellow may be
extended depending on the
vehicle and if there is a total
utility interruption via OnStar.
See “Utility Interruption of
Charging” later in this section.
This may also indicate that the
charging system has detected a
fault and will not charge the
battery. See “Charge Cord
Status Indicators” later in this
section. The system may be thermally
conditioning the battery during any
of the states above, requiring
electrical energy to be transferred to
the vehicle.
If the vehicle is plugged in and
vehicle power is on, the CSI will be
on solid green. The same is true
during a remote start if the vehicle is
plugged in.
If the vehicle is plugged in and the
CSI is off, a total utility interruption
using OnStar or a charging fault has
been detected. See
“Utility
Interruption of Charging” or“Charge
Cord Status Indicators” later in this
section.
This chart indicates vehicle
feedback when the charge cord is
plugged in.

Black plate (55,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-55
Charge Cord
SeeRadio Frequency Statement on
page 13‑17 for information
regarding Part 15 of the Federal
Communications Commission (FCC)
rules and Industry Canada
Standards RSS-GEN/210/220/310.
A. Charge Level Button
B. Charge Level Indicators
C. Charge Cord Status Indicators
D. Vehicle Plug
E. Wall Plug A portable charge cord used to
charge the vehicle high voltage
battery is stored under the rear
luggage compartment.
{WARNING
There is a risk of electric shock
that may cause personal injury or
death. Do not use the charge
cord if any part of the charge cord
is damaged. Do not open or
remove the charge cord cover.
Service by qualified personnel
only. Connect the charge cord to
a properly grounded outlet with
cords that are not damaged.
The charge cord used to charge the
vehicle is a high‐powered electrical
device. During normal operation, the
AC wall plug of the charge cord may
feel warm. The AC wall plug must fit
tightly into an AC outlet that is in
good condition.
{WARNING
Using the charge cord with a
worn or damaged AC outlet may
cause burns or start a fire.
Periodically, check the AC wall
plug and charge cord while the
vehicle is charging. If the AC wall
plug feels hot, unplug the charge
cord and have the AC outlet
replaced by a qualified electrician.
Replace the charge cord if the AC
wall plug or cord are damaged.
Do not use an AC outlet that is
worn or damaged.

Black plate (58,1)Chevrolet Volt Owner Manual - 2012
9-58 Driving and Operating
Utility Interruption of
Charging
For participating customers, this
vehicle will respond to remote
requests via OnStar to limit or
completely block electrical power
grid usage for brief time periods.
A utility interruption of charging may
increase vehicle charge time.
When electrical grid power is
completely blocked, the vehicle will
delay charging until the utility
interruption has expired. The vehicle
should be left plugged in so that,
when the utility interruption expires,
the vehicle can automatically begin
charging.
Changing the charge mode to
Immediate or performing a delayed
charging override will not disable a
utility interruption.A pop‐up will be displayed in the
center stack display during the key
cycle following any utility
interruption. See
“Charge Override/
Interruption Pop‐up” underCharging
on page 5‑32.
Text will be displayed on the
instrument cluster notifying the
customer that a utility interruption
has occurred. See Instrument
Cluster on page 5‑9.
Electrical Requirements
for Battery Charging
The AC outlet must have a
grounded, dedicated, 15 amp or
greater, three‐prong wall plug. That
means there should be no other
major appliances connected to the
same circuit. If it is not a dedicated
circuit, the current rating of the
outlet circuit breaker could be
exceeded and cause it to trip or
open. The vehicle can be charged in
the reduced level mode. See
“Charge Level Button” in thissection. Reduced level mode allows
a non‐dedicated circuit to be used
but increases the charging time.
This vehicle is capable of being
charged with standard vehicle
charging equipment complying to:
.SAE J1772™
.IEC 61851‐1
.IEC 61851‐22
.IEC 62196‐1
.IEC 62196‐2
The following are the minimum
requirements for circuits used to
charge this vehicle:
.120V/15Amp
.240V/20Amp

Black plate (59,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-59
Charging equipment with a rating of
at least 240V/20Amp will provide
the fastest charging time to
recharge the high voltage battery.
240V/40Amp circuits provide
flexibility for future vehicle charging
needs. Contact your dealer for more
information.
Do not use non‐grounded electrical
plug adapters.
Notice:Do not use portable or
stationary backup generating
equipment to charge the vehicle.
This may cause damage to the
vehicle's charging system. Only
charge the vehicle from utility
supplied power.Fuel
Use of the recommended fuel is an
important part of the proper
maintenance of this vehicle. To help
keep the engine clean and maintain
optimum vehicle performance, we
recommend the use of gasoline
advertised as TOP TIER Detergent
Gasoline.
Look for the TOP TIER label on the
fuel pump to ensure gasoline meets
enhanced detergency standards
developed by auto companies. A list
of marketers providing TOP TIER
Detergent Gasoline can be found at
www.toptiergas.com.
Use premium unleaded gasoline
with a posted octane rating of 91 or
higher. If the octane is less than 91,
you could damage the engine.
If heavy knocking is heard when
using gasoline rated at 91 octane or
higher, the engine needs service.

Black plate (65,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-65
Conversions and
Add-Ons
Add-On Electrical
Equipment
Notice:Do not add anything
electrical to the vehicle unless
you check with your dealer first.
Some electrical equipment can
damage the vehicle and the
damage would not be covered by
the vehicle's warranty. Some
add-on electrical equipment can
keep other components from
working as they should. Add-on equipment can drain the
vehicle's 12‐volt battery, even if the
vehicle is not operating.
The vehicle has an airbag system.
Before attempting to add anything
electrical to the vehicle, see
Servicing the Airbag-Equipped
Vehicle on page 3‑31
andAdding
Equipment to the Airbag-Equipped
Vehicle on page 3‑31.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61

Black plate (6,1)Chevrolet Volt Owner Manual - 2012
10-6 Vehicle Care
Vehicle Checks
Doing Your Own
Service Work
{WARNING
Never try to do your own service
on high voltage battery
components. You can be injured
and the vehicle can be damaged
if you try to do your own service
work. Service and repair of these
high voltage battery components
should only be performed by a
trained dealer technician with the
proper knowledge and tools.
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.(Continued)
WARNING (Continued)
High voltage components are
identified by labels. Do not
remove, open, take apart,
or modify these components.
High voltage cable or wiring has
orange covering. Do not probe,
tamper with, cut, or modify high
voltage cable or wiring.
{WARNING
You can be injured and the
vehicle could be damaged if you
try to do service work on a vehicle
without knowing enough about it.
.Be sure you have sufficient
knowledge, experience, the
proper replacement parts,
and tools before attempting
any vehicle
maintenance task.(Continued)
WARNING (Continued)
.Be sure to use the proper
nuts, bolts, and other
fasteners. Metric and English
fasteners can be easily
confused. If the wrong
fasteners are used, parts can
later break or fall off. You
could be hurt.
If doing some of your own service
work, use the proper service
manual. It tells you much more
about how to service the vehicle
than this manual can. To order the
proper service manual, see Service
Publications Ordering Information
on page 13‑13.
This vehicle has an airbag system.
Before attempting to do your own
service work, see Airbag System
Check on page 3‑32.

Black plate (9,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-9
A. Engine Coolant Surge Tank andPressure Cap. See Engine
Coolant on page 10‑18.
B. Engine Air Cleaner/Filter on
page 10‑13.
C. Engine Oil Dipstick. See Engine
Oil on page 10‑9.
D. High Voltage Battery Coolant Reservoir and Pressure Cap.
See Cooling System (Engine)
on page 10‑15 orCooling
System (High Voltage Battery)
on page 10‑16 orCooling
System (Power Electronics and
Charger Modules) on
page 10‑17.
E. Engine Cover.
F. Engine Oil Fill Cap. See Engine
Oil on page 10‑9.
G. Power Electronics Coolant Reservoir and Pressure Cap.
See Cooling System (Engine)
on page 10‑15 orCooling
System (High Voltage Battery)
on page 10‑16 orCooling System (Power Electronics and
Charger Modules) on
page 10‑17.
H. Brake Fluid Reservoir. See “Brake Fluid” underBrakes on
page 10‑22.
I. High Voltage Cables (Orange Color).
J. Remote Positive (+) Terminal. See Jump Starting on
page 10‑75.
K. Power Electronics Module.
L. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10‑21.
M. Remote Negative (−) Terminal. See Jump Starting on
page 10‑75.
N. Engine Compartment Fuse
Block on page 10‑34.Engine Oil
To ensure proper engine
performance and long life, careful
attention must be paid to engine oil.
Following these simple, but
important steps will help protect
your investment:
.Always use engine oil approved
to the proper specification and of
the proper viscosity grade. See
“Selecting the Right Engine Oil”
in this section.
.Check the engine oil level
regularly and maintain the
proper oil level. See “Checking
Engine Oil” and“When to Add
Engine Oil” in this section.
.Change the engine oil at the
appropriate time. See Engine Oil
Life System on page 10‑12.
.Always dispose of engine oil
properly. See “What to Do with
Used Oil” in this section.