Page 279 of 430

Black plate (15,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-15
Checking the Fluid Level
Prepare the vehicle as follows:
1. Park the vehicle on a levelplace. Keep the engine running.
2. With the parking brake applied, place the shift lever in P (Park).
3. With foot on the brake pedal, move the shift lever through
each gear range, pausing for
about three seconds in each
range. When M is reached,
move the selector from M1
through M3. Then, position the
shift lever in P (Park).
4. Let the engine run at idle for two minutes or more.
Then, without shutting off the
engine:The transmission dipstick is located
near the center of the engine
compartment and will be labeled
with the graphic shown.
See Engine Compartment Overview
on page 10‑6 for more information
on location.
1. Flip the handle up and then pull out the dipstick and wipe it with
a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and then pull it
back out again.
A. COLD Range
B. WARM Range
C. HOT Range 3. Check both sides of the dipstick,
and read the lower level. The
fluid level must be in the
COLD (A) range for a cold
check, transmission temperature
27°C to 32°C (80°F to 90°F),
between the COLD (A) and
HOT (C) range for a WARM (B)
check, 50°C to 60°C (122°F to
140°F) or in the HOT (C)
cross-hatched range for a hot
check, 71°C to 93°C (160°F to
200°F). Be sure to keep the
dipstick pointed down to get an
accurate reading.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way; then
flip the handle down to lock the
dipstick in place.
Page 280 of 430

Black plate (16,1)Chevrolet Express Owner Manual - 2012
10-16 Vehicle Care
How to Add Automatic
Transmission Fluid
Refer toRecommended Fluids and
Lubricants on page 11‑12 to
determine what kind of transmission
fluid to use.
A. WARM Range
B. HOT Range
Using a funnel, add fluid down the
transmission dipstick tube only after
checking the transmission fluid
while it is warm or hot. A cold check
is used only as a reference. If the
fluid level is low, add only enough of
the proper fluid to bring the level up
to the middle of the WARM (A) or
HOT (B) range depending on the
ambient temperature and prior
driving conditions. Refer to
“How to Check Automatic
Transmission Fluid”, earlier in this
section for instructions on driving to
achieve warm or hot transmission
fluid. It does not take much fluid,
generally less than 0.5 L (1 pt).
Do not overfill.
Notice: Use of the incorrect
automatic transmission fluid may
damage the vehicle, and the
damages may not be covered by
the vehicle warranty. Always use
the automatic transmission fluid
listed in Recommended Fluids
and Lubricants on page 11‑12.
.After adding fluid, recheck the
fluid level as described under
“How to Check Automatic
Transmission Fluid,” earlier in
this section.
.When the correct fluid level is
obtained, push the dipstick back
in all the way; then flip the
handle down to lock the
dipstick in place.
Engine Air Cleaner/Filter
The engine air cleaner/filter is
located near the center of the
engine compartment. See Engine
Compartment Overview on
page 10‑6 for more information
on location.
Page 285 of 430

Black plate (21,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-21
WARNING (Continued)
the surge tank pressure
cap—even a little —they can
come out at high speed. Never
turn the cap when the cooling
system, including the surge tank
pressure cap, is hot. Wait for the
cooling system and surge tank
pressure cap to cool if you ever
have to turn the pressure cap.
If coolant is needed, add the proper
mixture directly to the radiator, but
be sure the cooling system is cool
before this is done.
1. Remove the radiator pressure cap when the cooling system,
including the radiator pressure
cap and upper radiator hose, is no longer hot. Turn the pressure
cap slowly counterclockwise
until it first stops. Do not press
down while turning the
pressure cap.
If a hiss is heard, wait for that to
stop. A hiss means there is still
some pressure left.
2. Keep turning the pressure cap, but now push down as you turn
it. Remove the pressure cap.3. Fill the radiator with the properDEX-COOL coolant mixture, up
to the base of the filler neck. See
Recommended Fluids and
Lubricants on page 11‑12 for
more information about the
proper coolant mixture.
4. Fill the coolant recovery tank to the COLD FILL mark.
5. Reinstall the cap back on the coolant recovery tank, but leave
the radiator pressure cap off.
Page 297 of 430

Black plate (33,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-33
Starter Switch Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular brake.
See Parking Brake on
page 9‑34.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts.
3. Try to start the engine in each gear. The vehicle should start
only in P (Park) or N (Neutral). If the vehicle starts in any other
position, contact your dealer
for service.Automatic Transmission
Shift Lock Control
Function Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Firmly apply the parking brake. See Parking Brake on
page 9‑34.
Be ready to apply the regular
brake immediately if the vehicle
begins to move. 3. With the engine off, turn the
ignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Ignition Transmission
Lock Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
.The ignition should turn to
LOCK/OFF only when the shift
lever is in P (Park).
.The ignition key should come
out only in LOCK/OFF.
Contact your dealer if service is
required.
Page 300 of 430
Black plate (36,1)Chevrolet Express Owner Manual - 2012
10-36 Vehicle Care
5. Disconnect the electricalconnector.
6. Turn the bulb counterclockwise one quarter turn to remove it
from the headlamp assembly.
7. Install the new bulb into the headlamp assembly and connect
the electrical connector.
8. Reverse the steps to reinstall the headlamp assembly. To prevent headlamp vibration
and shortened bulb life, be sure
to insert the headlamp assembly
tabs in the slots at the lower
portion of the housing.
Sealed‐Beam Headlamp
A. Headlamp retainer screws
B. Headlamp retainer
C. Sealed‐beam headlamp bulb
1. Remove the four screws (A)
from the headlamp retainer (B).
Pull the retainer (B) out and set
it aside. 2. Pull the bulb (C) forward to gain
access to the electrical
connector.
3. Disconnect the electrical
connector (B) and remove the
headlamp bulb (A).
4. Reverse Steps 1 through 3 to reinstall the headlamp.
Page 301 of 430
Black plate (37,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-37
Front Turn Signal,
Sidemarker, and
Parking Lamps
A. Front Parking and TurnSignal Lamp
B. Front Sidemarker Lamp To replace the front turn signal,
sidemarker, and/or parking lamp
bulb(s):
1. Use a small tool to unlatch the
outboard clip on the lamp by
pushing inboard and prying the
lamp assembly forward.
2. Remove the lamp from the grille.
3. Turn the bulb socket counterclockwise one quarter
turn and remove it from the
lamp assembly. 4. Remove the bulb from the
socket by pulling it straight out.
5. Replace the bulb.
6. Turn the bulb socket clockwise to reinstall it in the lamp
assembly.
7. Reinstall the lamp assembly into the grille until the outboard clip
snaps into place.
Page 302 of 430
Black plate (38,1)Chevrolet Express Owner Manual - 2012
10-38 Vehicle Care
Taillamps
To replace a taillamp/turn signal
lamp or back‐up lamp bulb:
1. Remove the two inboard nutsfrom the inside of the taillamp
assembly.
2. The third nut (C) is under theapplique piece (B) above the
lamp. Remove the two inboard
applique nuts. Pull the
applique (B) straight rearward
slightly to clear the studs. Then
rotate the applique (B) just far
enough to gain access to the
outer push pins (A).
3. Carefully disconnect the push pins (A) from the applique
bracket
4. Remove the third nut (C) from the upper outboard side of
the lamp. 5. Remove the taillamp assembly
from the vehicle.
6. Remove the taillamp/turn signallamp (A) or back‐up lamp (B)
bulb socket by turning it
counterclockwise one quarter
turn and pulling it out of the lamp
assembly.
7. Remove the bulb by pulling it straight out.
Page 303 of 430
Black plate (39,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-39
8. Push the new bulb into thesocket.
9. Reinstall the bulb socket by turning it clockwise into the lamp
assembly.
10. Reverse Steps 1 through 5 to reinstall the taillamp assembly
and applique.Center High-Mounted
Stoplamp (CHMSL)
The Center High-Mounted Stoplamp
(CHMSL) is located above the rear
doors at the center of the vehicle.
To replace a bulb:
1. Remove the two screws from theCHMSL assembly.
2. Remove the CHMSL assembly. 3. Turn the bulb socket
counterclockwise one quarter
turn to remove it from the lamp
assembly.
4. Pull the old bulb straight out of the socket and push the new
bulb into the socket.
5. Turn the bulb socket clockwise one quarter turn to install it in the
lamp assembly.
6. Reinstall the CHMSL assembly and two screws.
Do not block or damage the CHMSL
when items are loaded on the roof
of the vehicle.