2-2
MAINTENANCE SPECIFICATIONS
MAINTENANCE SPECIFICATIONS
ENGINETransmission:
Primary reduction system Gear
Primary reduction ratio 64/19 (3.368)
Secondary reduction system Chain drive
Secondary reduction ratio 48/13 (3.692)
Transmission type Constant mesh, 6-speed
Operation Left foot operation
Gear ratio:
1st 31/13 (2.385)
2nd 29/15 (1.933)
3rd 27/17 (1.588)
4th 23/17 (1.353)
5th 24/20 (1.200)
6th 23/21 (1.095)
Chassis: USA, ZA, AUS, NZ EUROPE, CDN
Frame type Semi double cradle←
Caster angle 25.5 ° 25.6 °
Trail 105 mm (4.13 in) 107 mm (4.21 in)
Tire:
Type With tube
Size (front) 80/100-21 51M
Size (rear) 100/90-19 57M
Tire pressure (front and rear) 100 kPa (1.0 kgf/cm
2, 15 psi)
Brake:
Front brake type Single disc brake
Operation Right hand operation
Rear brake type Single disc brake
Operation Right foot operation
Suspension:
Front suspension Telescopic fork
Rear suspension Swingarm (link type monocross suspension)
Shock absorber:
Front shock absorber Coil spring/oil damper
Rear shock absorber Coil spring/gas, oil damper
Wheel travel:
Front wheel travel 300 mm (11.8 in)
Rear wheel travel 315 mm (12.4 in)
Electrical:
Ignition system CDI magneto
Item Standard Limit
Cylinder head:
Combustion chamber capacity 8.4 cm
3 (0.296 Imp oz, 0.284 US oz) ----
Warp limit ---- 0.03 mm
(0.0012 in)
7-6
CHASSIS
CHANGE OF THE HEAT RANGE
OF SPARK PLUGS
Judging from the discoloration of
spark plugs, if they are found improp-
er, it can be corrected by the following
two methods; changing carburetor
settings and changing the heat range
of spark plug.
• In principle, it is advisable to first
use spark plugs of standard heat
range, and judging from the discol-
oration of spark plugs, adjust carbu-
retor settings.
• If the calibration No. of the main jet
must be changed by ±30, it is advis-
able to change the heat range of
spark plugs and newly select the
proper main jet.
• When checking the discoloration of
spark plugs, be sure to stop the en-
gine immediately after a run and
check.
• Avoid racing.
• When changing the heat range of
spark plugs, never attempt to
change it more than ±1 rank.
• When using a spark plug other than
standard, check its heat range
against the standard and check that
it is a resistance type.
• Note that even if the discoloration
seems proper, it may slightly vary
with the spark plug maker and oil in
use.
CHASSIS
SELECTION OF THE SECONDARY
REDUCTION RATIO (SPROCKET)
ondary gear reduction ratio>
• It is generally said that the second-
ary gear ratio should be reduced for
a longer straight portion of a speed
course and should be increased for
a course with many corners. Actual-
ly, however, as the speed depends
on the ground condition of the day
of the race, be sure to run through
the circuit to set the machine suit-
able for the entire course.
• In actuality, it is very difficult to
achieve settings suitable for the en-
tire course and some settings may
be sacrificed. Thus, the settings
should be matched to the portion of
the course that has the greatest ef-
fect on the race result. In such a
case, run through the entire course
while making notes of lap times to
find the best balance; then, deter-
mine the secondary reduction ratio.
• If a course has a long straight por-
tion where a machine can run at
maximum speed, the machine is
generally set such that it can devel-
op its maximum revolutions toward
the end of the straight line, with care
taken to avoid the engine over-rev-
ving.
Riding technique varies from rider to
rider and the performance of a ma-
chine also vary from machine to ma-
chine. Therefore, do not imitate other
rider's settings from the beginning but
choose your own setting according to
the level of your riding technique.
DRIVE AND REAR WHEEL
SPROCKETS SETTING PARTSTIRE PRESSURE
Tire pressure should be adjust to suit
the road surface condition of the cir-
cuit.
• Under a rainy, muddy, sandy, or
slippery condition, the tire pressure
should be lower for a larger area of
contact with the road surface.
• Under a stony or hard road condi-
tion, the tire pressure should be
higher to prevent a flat tire.
FRONT FORK SETTING
The front fork setting should be made
depending on the rider's feeling of an
actual run and the circuit conditions.
The front fork setting includes the fol-
lowing three factors:
1. Setting of air spring characteris-
tics
• Change the fork oil amount.
2. Setting of spring preload
• Change the spring.
3. Setting of damping force
• Change the compression damp-
ing.
• Change the rebound damping.
The spring acts on the load and
the damping force acts on the
cushion travel speed.
CHANGE IN AMOUNT AND
CHARACTERISTICS OF FORK OIL
Damping characteristic near the final
stroke can be changed by changing
the fork oil amount. Standard spark
plugBR9EVX/NGK
(resistance
type)
Secondary reduction ratio =
Number of rear wheel sprocket
teeth/Number of drive sprocket
teeth
Standard second-
ary reduction ratio48/13 (3.692)
Part name Size Part number
Drive
sprocket
"1"
(STD) 13T 9383B-13218
Rear wheel
sprocket
"2"
47T 1C3-25447-00
(STD) 48T 1C3-25448-00
49T 1C3-25449-00
50T 1C3-25450-00
51T 1C3-25451-00
52T 1C3-25452-00
Standard tire pressure:
100 kPa (1.0 kgf/cm2,
15 psi)
Extent of adjustment:
60–80 kPa (0.6–0.8 kgf/
cm
2, 9.0–12 psi)
Extent of adjustment:
100–120 kPa (1.0–1.2
kgf/cm
2, 15–18 psi)
