2011 YAMAHA YFM700R maintenance

8-35
8
EBU29750Adjusting the clutch lever free play The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.
The clutch lever free play should measure 5.0–
10.0 mm (0.20–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.1. Slide the rubber cover back.
2. Loosen the locknut at the clutch lever.
3. To increase the clutch lever free play, turn the
adjusting bolt at the clutch lever in direction
(a), and to decrease it, turn the bolt in direction
(b).
4. Tighten the locknut at the clutch lever.
5. Slide the rubber cover to its original position.
If the specified free play cannot be obtained,
proceed with the following steps.
6. Loosen the locknut at the clutch lever.1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2
(a)
(b)
1. Rubber cover
2. Clutch lever free play adjusting bolt
3. Locknut
4. Clutch lever free play
3 1
2 (a) (b)
4
U1AS61E0.book Page 35 Thursday, February 11, 2010 2:17 PM

8-38
8 vent this from occurring, keep the drive
chain slack within the specified limits.
[ECB00542]
6. Pull the rod out, and then tighten the rear axle
pinch bolts to the specified torque in the order
shown.
EBU24882Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00561The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.1. Clean the drive chain with kerosene and a
small soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
Tightening torque:
Rear axle pinch bolt:
21 Nm (2.1 m·kgf, 15 ft·lbf)
3124
U1AS61E0.book Page 38 Thursday, February 11, 2010 2:17 PM

8-40
8
EBU24922Checking and lubricating the brake and
clutch levers The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.EBUM0170Checking the shift pedal The operation of the shift pedal should be checked
before each ride. If operation is not smooth, have
a Yamaha dealer check the vehicle.EBU28871Checking and lubricating the brake
pedal The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings. Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based greaseRecommended lubricant:
Lithium-soap-based grease
U1AS61E0.book Page 40 Thursday, February 11, 2010 2:17 PM

8-41
8
EBU24995Lubricating the swingarm pivots The swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe-
riodic maintenance and lubrication chart.
EBU25003Lubricating the rear suspension relay
arm and connecting arm pivoting
points The rear suspension relay arm and connecting
arm pivoting points must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
Lubricate the pivoting points using a grease gun. Recommended lubricant:
Lithium-soap-based greaseRecommended lubricant:
Lithium-soap-based grease1. Grease nipple
1
U1AS61E0.book Page 41 Thursday, February 11, 2010 2:17 PM

8-43
8Right side
EBU25103Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.
EBU30030Battery This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.NOTICEECB00620Never attempt to remove the battery cell seals,
as this would permanently damage the battery.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
1. Upper grease nipple
2. Lower grease nippleRecommended lubricant:
Lithium-soap-based grease
1
2
U1AS61E0.book Page 43 Thursday, February 11, 2010 2:17 PM

INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-20BBattery .......................................................................... 8-43
Brake and clutch levers, checking and lubricating ....... 8-40
Brake fluid, changing ................................................... 8-32
Brake fluid level, checking ........................................... 8-30
Brake lever ..................................................................... 4-8
Brake lever free play, checking the front ...................... 8-32
Brake light switches ..................................................... 8-34
Brake pads, checking the front and rear ...................... 8-29
Brake pedal .................................................................... 4-8
Brake pedal, checking and lubricating ......................... 8-40
Brake pedal position, checking .................................... 8-32
Brakes .......................................................................... 8-28
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-39
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-7
Clutch lever free play, adjusting ................................... 8-35
Coolant .................................................................. 5-4, 8-16
Coolant temperature warning light ................................. 4-2DDrive chain ..................................................................... 5-5
Drive chain, lubricating ................................................. 8-38Drive chain slack .......................................................... 8-36
EEngine break-in .............................................................. 6-5
Engine idling speed ..................................................... 8-26
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-12
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-6
Engine trouble warning light .......................................... 4-3FFuel ....................................................................... 4-11, 5-4
Fuel level warning light .................................................. 4-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing .......................................................... 8-46HHandlebar switches ....................................................... 4-5
Headlight beam, adjusting ........................................... 8-49
Headlight bulb, replacing ............................................. 8-48IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-6MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
U1AS61E0.book Page 1 Thursday, February 11, 2010 2:17 PM

Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multi-function display ...................................................... 4-3NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PPanel, removing and installing ....................................... 8-9
Parking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-33
Parking brake lever ........................................................ 4-9
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RReverse indicator light .................................................... 4-2
Reverse knob ............................................................... 4-10
Reverse knob and driving in reverse .............................. 6-4
Reverse lock release cable, adjusting .......................... 8-28
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-13
Shifting ........................................................................... 6-2
Shift pedal .................................................................... 4-10
Shift pedal, checking .................................................... 8-40
Shock absorber assemblies, adjusting the front .......... 4-14
Shock absorber assembly, adjusting the rear .............. 4-19
Spark arrester, cleaning ............................................... 8-24
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-7Start switch ..................................................................... 4-6
Steering shaft, lubricating ............................................. 8-43
Storage ........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-42
Suspension relay arm and connecting arm pivoting
points, lubricating the rear ......................................... 8-41
Swingarm pivots, lubricating ........................................ 8-41
TTail/brake light .............................................................. 8-50
Throttle cable free play, adjusting ................................ 8-27
Throttle lever ........................................................... 4-6, 5-5
Tires ............................................................................... 5-5
Troubleshooting ........................................................... 8-51
Troubleshooting charts ................................................. 8-52VValve clearance ............................................................ 8-28
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-40
Wheel, installing ........................................................... 8-50
Wheel, removing .......................................................... 8-50
U1AS61E0.book Page 2 Thursday, February 11, 2010 2:17 PM