8-16
813. Install the washer onto the air filter element
frame, and then insert the wing bolt into the
hole in the air filter element frame.
NOTICEECB00451Be sure to install the washer with the bent edgefacing outward as shown.
14. Insert the air filter element into the air filter
case, and then tighten the wing bolt.
15. Install the air filter case cover by hooking the
holders onto the air filter case.
16. Install the seat.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfilteredair entering the engine.NOTICEECB00460Make sure that the air filter element is prop-
erly seated in the air filter case.Never operate the engine with the air filter el-
ement removed. This will allow unfiltered air
to enter the engine, causing rapid engine
wear and possible engine damage. Addition-
ally, operation without the air filter element
will affect carburetor jetting with subsequent
poor performance and possible engine over-heating.
1. Washer
1
U33B70E0.book Page 16 Wednesday, June 11, 2008 1:38 PM
10-2
10
Engine oil quantity:
Without oil filter element replacement:
1.25 L (1.32 US qt, 1.10 Imp.qt)
With oil filter element replacement:
1.35 L (1.43 US qt, 1.19 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
9.0 L (2.38 US gal, 1.98 Imp.gal)
Fuel reserve amount:
1.0 L (0.26 US gal, 0.22 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type × quantity:
BSR29 x 1Spark plug (s):Manufacturer/model:
NGK/DR7EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-disc
Operation:
Left hand operation
Transmission:Primary reduction system:
Spur gear
Primary reduction ratio:
76/22 (3.455)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
38/14 (2.714)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/13 (2.846)
2nd:
33/18 (1.833)
3rd:
29/21 (1.381)
4th:
27/24 (1.125)
5th:
28/29 (0.966)Chassis:Frame type:
Steel tube frame
Caster angle:
6.0 °
Trail:
23.0 mm (0.91 in)
U33B70E0.book Page 2 Wednesday, June 11, 2008 1:38 PM
INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-13
Auxiliary light bulb ........................................................ 8-41BBattery .......................................................................... 8-36
Brake and clutch levers, checking and lubricating ....... 8-33
Brake fluid, changing .................................................... 8-24
Brake fluid level, checking ............................................ 8-22
Brake lever free play, checking the front ...................... 8-24
Brake lever (YFM250RSE-W) ........................................ 4-7
Brake lever (YFM250R-W) ............................................. 4-6
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-21
Brake pedal .................................................................... 4-7
Brake pedal, checking and lubricating ......................... 8-34
Brake pedal position, checking .................................... 8-25
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-18
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-19
Engine oil ....................................................................... 5-3
Engine oil and oil filter element ...................................... 8-9
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3FFuel ....................................................................... 4-10, 5-3
Fuel cock ...................................................................... 4-11
Fuel tank cap .................................................................. 4-9
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-3
Hazard switch ................................................................. 4-4
Headlight beam ............................................................ 8-40
Headlight bulb .............................................................. 8-39
High beam indicator light ................................................ 4-2
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6KKey identification number ............................................. 11-1
U33B70E0.book Page 1 Wednesday, June 11, 2008 1:38 PM
