Checking and lubricating the brake and
clutch levers ........................................... 8-32
Checking the shift pedal ........................... 8-33
Checking and lubricating the brake
pedal ...................................................... 8-33
Checking the wheel hub bearings ............ 8-33
Lubricating the swingarm pivots ............... 8-34
Lubricating the upper and lower arm
pivots ...................................................... 8-34
Lubricating the steering shaft ................... 8-35
Battery ...................................................... 8-35
Replacing the fuse ................................... 8-38
Replacing a headlight bulb ....................... 8-39
Adjusting a headlight beam ...................... 8-41
Replacing the tail/brake light bulb
(YFM25RA/YFM250RA).......................... 8-41
Tail/brake light
(YFM25RSEA/YFM250RSEA) ................ 8-42
Removing a wheel .................................... 8-42
Installing a wheel ...................................... 8-42
Troubleshooting ....................................... 8-43
Troubleshooting chart .............................. 8-44
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
U1BT61E0.book Page 3 Tuesday, April 6, 2010 1:28 PM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly
2. Spark plug
3. Fuel cock
4. Starter (choke)
5. Throttle stop screw
6. Rear shock absorber assembly
7. Owner’s tool kit
8. Engine oil drain bolt
9. Shift pedal
345
6
7
2
1
9
8
1. Spark arrester
2. Fuse
3. Battery
4. Air filter case
5. Rear brake fluid reservoir
6. Fuel tank cap
7. Oil filter element
8. Engine oil filler cap
9. Brake pedal
10.Rear brake light switch
8 146
5
2,3
7
9
10
U1BT61E0.book Page 1 Tuesday, April 6, 2010 1:28 PM
8-38
83. Install the battery holding plate by installing
the bolts, and then hook the band to secure
the owner’s tool kit.
4. Install the seat. (See page 4-12.)
EBUM0182Replacing the fuse The fuse holder is located beside the battery and
can be accessed as follows:
1. Remove the seat. (See page 4-12.)
2. Unhook the band securing the owner’s tool kit,
and then remove the battery holding plate by
removing the bolts.
If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
1. Battery holding plate
2. Bolt
2
1
1. Fuse
2. Spare fuse
1 2
U1BT61E0.book Page 38 Tuesday, April 6, 2010 1:28 PM
8-39
8 ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
5. Install the battery holding plate by installing
the bolts, and then hook the band to secure
the owner’s tool kit.
6. Install the seat.EBU25443Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Remove the headlight unit by removing the
bolt.2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder cover. Specified fuses:
Fuse:
15.0 A
1. Headlight unit
2. Bolt
1 2
U1BT61E0.book Page 39 Tuesday, April 6, 2010 1:28 PM
10-4
10
Rim size:
9 x 8.0ATFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
YFM250RA Coil spring/oil damper
YFM250RSEA Coil spring/gas-oil damper
YFM25RA Coil spring/oil damper
YFM25RSEA Coil spring/gas-oil damper
Wheel travel:
190 mm (7.5 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damperWheel travel:
200 mm (7.9 in)
Electrical system:Ignition system:
DC CDI
Charging system:
AC magnetoBattery:Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
YFM250RA 12 V, 5.0/21.0 W × 1
YFM25RA 12 V, 5.0/21.0 W × 1
Tail/brake light:
YFM250RSEA LED
YFM25RSEA LED
Neutral indicator light:
12 V, 1.7 W × 1Fuse:Fuse:
15.0 A
U1BT61E0.book Page 4 Tuesday, April 6, 2010 1:28 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-14BBattery .......................................................................... 8-35
Brake and clutch levers, checking and lubricating ....... 8-32
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever free play, checking the front ...................... 8-25
Brake lever (YFM25RA/YFM250RA) ............................. 4-5
Brake lever (YFM25RSEA/YFM250RSEA) .................... 4-5
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-33
Brake pedal position, checking .................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-31
Carburetor, adjusting .................................................... 8-20
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap .................................................................. 4-8
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-41
Headlight bulb, replacing .............................................. 8-39IIdentification numbers .................................................. 11-1
Indicator light .................................................................. 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
U1BT61E0.book Page 1 Tuesday, April 6, 2010 1:28 PM