2011 YAMAHA YBR250 check engine light

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer ..................................3-3
Tachometer ....................................3-3
Multi-function display ......................3-3
Handlebar switches ........................3-5
Clutch lever .....................................3-6
Shift pedal .......................................3-6
Brake lever .....................................3-6
Brake pedal ....................................3-7
Fuel tank cap ..................................3-7
Fuel .................................................3-8
Catalytic converter ..........................3-9
Seat ..............................................3-10
Helmet holder ...............................3-10
Storage compartment ...................3-11
Adjusting the shock absorber
assemblies ................................3-11
Luggage strap holders ..................3-12
Sidestand ......................................3-12
Ignition circuit cut-off system ........3-13FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-3
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the
cowling and panels ..................... 6-6
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-9
Cleaning the air filter element ...... 6-11
Adjusting the engine idling
speed ........................................ 6-12
Checking the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15Adjusting the clutch lever free
play ........................................... 6-15
Adjusting the brake pedal position
and free play ............................. 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front brake pads
and rear brake shoes ............... 6-17
Checking the front brake fluid
level .......................................... 6-18
Changing the brake fluid .............. 6-19
Drive chain slack .......................... 6-19
Cleaning and lubricating the
drive chain ................................ 6-21
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
sidestand .................................. 6-23
Lubricating the rear suspension ... 6-24
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-27
Replacing the headlight bulb ....... 6-28U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3To unlock the steering
Push the key into the main switch, and
then turn it to “OFF” while still pushing
it.
EAU11003
Indicator and warning lights
EAU11030
Turn signal indicator lights“”
and“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11060
Neutral indicator light“”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light“”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11350
Fuel level warning light“”
This warning light comes on when the
fuel level drops below approximately
4.5 L (1.19 US gal, 0.99 Imp.gal). When
this occurs, refuel as soon as possible.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.
EAU11471
Engine trouble warning light“”
This warning light comes on or flashes
if an electrical circuit monitoring the en-
gine is not working correctly. If this oc-
curs, have a Yamaha dealer check the
self-diagnosis system.
1. Push.
2. Turn.
1. Turn signal indicator light“”
2. Neutral indicator light“”
3. High beam indicator light“”
4. Fuel level warning light“”
5. Engine trouble warning light“”
Km/h
20 406080100
120
140
160
N
x1000r/min
10 456
7
8
9 3
2
1
Km
11
RESET SELECT
TRIP
ODO2
3
5
1
4 1
U5D1E1E0.book Page 2 Friday, September 5, 2008 1:17 PM

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accidentor injury.
EAUW0092
Starting the engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:

The transmission is in the neutral
position.


The transmission is in gear with
the clutch lever pulled and the sid-
estand up.
See page 3-13 for more informa-
tion.
1. Turn the key to “ON” and make
sure that the engine stop switch is
set to“”.
The following warning lights and
indicator light should come on for a
few seconds, then go off.

Fuel level warning light


Coolant temperature warning
light


Engine trouble warning light


Immobilizer system indicator
light
NOTICE
ECA11831
If a warning or indicator light does
not go off, see page 3-2 for the corre-
sponding warning and indicatorlight circuit check.
2. Shift the transmission into the neu-
tral position. (See page 5-2.) The
neutral indicator light should come
on. If not, ask a Yamaha dealer to
check the electrical circuit.
3. Start the engine by pushing the
start switch. NOTICE: For maxi-
mum engine life, never acceler-
ate hard when the engine is
cold!
[ECA11041]
If the engine fails to start, release
the start switch, wait a few sec-
onds, and then try again. Each
starting attempt should be as short
as possible to preserve the bat-
tery. Do not crank the engine more
than 10 seconds on any one at-
tempt.
U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6 3. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the owner’s tool kit.
To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
TIPIf the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer checkthe vehicle.2. Check the spark plug for electrode
erosion and excessive carbon or
other deposits, and replace it if
necessary.
To install the spark plug
1. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
5. Install the cowling.
1. Spark plug wrench
Specified spark plug:
NGK/DR8EA
1. Spark plug gap
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 13 ft·lbf)
U5D1E1E0.book Page 8 Friday, September 5, 2008 1:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAU37804
Engine oil and oil filter ele-
ment The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the General periodic maintenance
and lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.TIPThe engine oil should be between theminimum and maximum level marks.4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Place the vehicle on a level sur-
face.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.4. Remove the engine oil filler bolt
and drain bolt to drain the oil from
the crankcase.
TIPCheck the washer for damage and re-place it if necessary.
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
1. Dipstick
1. Engine oil drain bolt
U5D1E1E0.book Page 9 Friday, September 5, 2008 1:17 PM

INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-29BBattery................................................... 6-25
Brake and clutch levers, checking and
lubricating ........................................... 6-23
Brake and shift pedals, checking and
lubricating ........................................... 6-22
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever .............................................. 3-6
Brake pads and shoes, checking .......... 6-17
Brake pedal ............................................. 3-7
Brake pedal position and free play,
adjusting ............................................. 6-16CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converter .................................. 3-9
Clutch lever ............................................. 3-6
Clutch lever free play, adjusting ............ 6-15
Cowling and panels, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-5
Display, multi-function ............................. 3-3
Drive chain, cleaning and lubricating .... 6-21
Drive chain slack ................................... 6-19EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-12
Engine oil and oil filter element ............... 6-9
Engine stop switch .................................. 3-5Engine trouble warning light ................... 3-2
FFront fork, checking .............................. 6-24
Fuel......................................................... 3-8
Fuel consumption, tips for reducing........ 5-2
Fuel level warning light ........................... 3-2
Fuel tank cap .......................................... 3-7
Fuses, replacing ................................... 6-27HHandlebar switches ................................ 3-5
Headlight bulb, replacing ...................... 6-28
Helmet holder ....................................... 3-10
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-13
Indicator and warning lights .................... 3-2LLuggage strap holders .......................... 3-12MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Model label ............................................. 9-1NNeutral indicator light .............................. 3-2PParking ................................................... 5-3
Part locations .......................................... 2-1
Pass switch............................................. 3-5RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-24
SSafety information ................................... 1-1
Seat ....................................................... 3-10
Shifting .................................................... 5-2
Shift pedal ............................................... 3-6
Shock absorber assemblies,
adjusting ............................................. 3-11
Sidestand .............................................. 3-12
Sidestand, checking and lubricating...... 6-23
Spark plug, checking ............................... 6-7
Specifications .......................................... 8-1
Speedometer........................................... 3-3
Starting the engine .................................. 5-1
Start switch.............................................. 3-5
Steering, checking................................. 6-25
Storage.................................................... 7-3
Storage compartment............................ 3-11
Supporting the motorcycle .................... 6-30TTachometer ............................................. 3-3
Throttle cable free play, checking ......... 6-12
Throttle grip and cable, checking and
lubricating ........................................... 6-22
Tires ...................................................... 6-13
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-33
Troubleshooting chart ........................... 6-34
Turn signal indicator lights ...................... 3-2
Turn signal light bulb or tail/brake light
bulb, replacing .................................... 6-29
Turn signal switch ................................... 3-5VValve clearance..................................... 6-13
Vehicle identification number .................. 9-1
U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM