PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
WARNING
EWA10471
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.
EAU21961
Cast wheels To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends or warpage be-
fore each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU50270
Adjusting the clutch lever free
play The clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
1. Slide the rubber cover back at the
clutch lever.
2. Loosen the locknut.
3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting bolt in direction (a). To1. Rubber cover
2. Clutch lever free play adjusting bolt
3. Locknut
4. Clutch lever free play
21
3
4
(a)
(b)
U26PE2E0.book Page 15 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6 decrease the clutch lever free play,
turn the adjusting bolt in direction
(b).
TIPIf the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.4. Fully turn the adjusting bolt in di-
rection (a) to loosen the clutch ca-
ble.
5. Slide the rubber covers apart, and
then loosen the locknut.
6. To increase the clutch lever free
play, turn the clutch lever free play
adjusting nut in direction (a). Todecrease the clutch lever free play,
turn the adjusting nut in direction
(b).
7. Tighten the locknut at the clutch
cable, and then slide the rubber
covers to their original positions.
8. Tighten the locknut at the clutch le-
ver, and then slide the rubber cov-
er to its original position.
EAU22093
Adjusting the brake lever free
play The brake lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
1. Loosen the locknut at the brake le-
ver.
2. To increase the brake lever free
play, turn the brake lever free play
adjusting screw in direction (a). To
decrease the brake lever free play,
turn the adjusting screw in direc-
tion (b).
1. Rubber cover
2. Locknut
3. Clutch lever free play adjusting nut
1
1
23(a)
(b)
1. Locknut
2. Brake lever free play adjusting screw
3. Brake lever free play
(a)
3
1
2
(b)
U26PE2E0.book Page 16 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
63. Tighten the locknut.
WARNING
EWA10630
After adjusting the brake lever
free play, check the free play
and make sure that the brake is
working properly.
A soft or spongy feeling in the
brake lever can indicate the
presence of air in the hydraulic
system. If there is air in the hy-
draulic system, have a Yamaha
dealer bleed the system before
operating the motorcycle. Air in
the hydraulic system will dimin-
ish the braking performance,
which may result in loss of con-
trol and an accident.
EAU22273
Brake light switches The brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front
brake light switch should be adjusted
by a Yamaha dealer.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).
EAU22392
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU22430
Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2
(a)
(b)
1. Brake pad wear indicator groove11
U26PE2E0.book Page 17 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6
Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU23040
Drive belt slack The drive belt slack should be checked
and adjusted at the intervals specified
in the periodic maintenance and lubri-
cation chart.
EAU38410
To check the drive belt slack
1. Place the vehicle on the sidestand.
2. Note the current position of the
drive belt using the marks near the
drive belt check hole.TIPThe marks near the drive belt check
hole are 5 mm (0.2 in) apart.1. Drive belt
2. Marks
3. Drive belt slack
1 2
3
U26PE2E0.book Page 19 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAU47134
Replacing the fuses The main fuse, the fuel injection system
fuse, and the fuse box, which contains
the fuses for the individual circuits, are
located under the rider seat. (See page
3-14.)
TIPTo access the fuel injection system
fuse, remove the starter relay cover by
pulling it upward.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
1. Fuse box
2. Main fuse
3. Fuel injection system fuse
4. Fuel injection system spare fuse
3
4
2
1
1. Ignition fuse
2. Signaling system fuse
3. Parking lighting fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Headlight fuse
6. Spare fuse
1
2
3
4
5 6
1. Starter relay cover
2. Fuel injection system spare fuse
3. Fuel injection system fuse
3 2
1
U26PE2E0.book Page 26 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6 3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.5. Install the headlight bulb cover,
and then connect the coupler.
TIPWhen installing the headlight bulb cov-
er, make sure the “TOP” mark faces up-
wards.6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24133
Replacing the tail/brake light
bulb 1. Remove the tail/brake light lens by
removing the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1
2
1
1.“TOP” mark
TOP
1
1. Screw
1
U26PE2E0.book Page 28 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
63. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]EAU24212
Replacing a turn signal light
bulb 1. Remove the turn signal lens by re-
moving the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]
1. Tail/brake light bulb
1
1. Screw
1. Turn signal light lens
2. Turn signal light bulb
2
1
U26PE2E0.book Page 29 Thursday, May 13, 2010 5:38 PM
INDEX
AAir filter element, replacing ................... 6-12
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-24
Brake and clutch levers, checking and
lubricating ........................................... 6-21
Brake and shift pedals, checking and
lubricating ........................................... 6-21
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ........................................... 3-11
Brake lever free play, adjusting ............ 6-16
Brake light switches .............................. 6-17
Brake pedal .......................................... 3-11CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-9
Drive belt slack ..................................... 6-19EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-9
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-23
Fuel....................................................... 3-12
Fuel consumption, tips for reducing........ 5-3Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-13
Fuel tank cap......................................... 3-11
Fuses, replacing .................................... 6-26
HHandlebar switches ................................. 3-8
Hazard switch.......................................... 3-9
Headlight bulb, replacing....................... 6-27
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-18
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-30MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-5NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-8
Parking ....................................................5-4
Part locations .......................................... 2-1Pass switch ............................................. 3-9
RRear suspension, lubricating ................ 6-23
RESET switch ....................................... 3-10
Rider seat ............................................. 3-14SSafety information ................................... 1-1
SELECT switch ....................................... 3-9
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating ..... 6-22
Spark plugs, checking............................. 6-8
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-31
Swingarm pivots, lubricating ................. 6-22TTail/brake light bulb, replacing .............. 6-28
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Throttle grip free play, checking............ 6-13
Tires ...................................................... 6-13
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn signal indicator light ........................ 3-4
Turn signal light bulb, replacing ............ 6-29
Turn signal switch ................................... 3-9
U26PE2E0.book Page 1 Thursday, May 13, 2010 5:38 PM