PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18680
TIP
Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
21*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
22 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
23Engine oil filter car-
tridgeReplace.√√√
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust throttle grip free play if nec-
essary.
Lubricate throttle grip housing and
cable.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U26PE2E0.book Page 6 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU18751
Removing and installing the
panel The panel shown needs to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time the panel needs
to be removed and installed.
EAU19151
Panel A
To remove the panelRemove the bolt, and then pull the pan-
el off as shown.To install the panel
Place the panel in the original position,
and then install the bolt.
EAU19642
Checking the spark plugs The spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.
1. Panel A
1
1. Bolt
1
Specified spark plug:
NGK/CPR7EA-9
U26PE2E0.book Page 8 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU47112
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles.
4. Remove the engine oil filler cap,
wipe the engine oil dipstick clean,
insert it back into the oil filler hole
(without screwing it in), and then
remove it again to check the oil lev-
el.
1. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
U26PE2E0.book Page 9 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6 9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.10. Turn the engine off, wait a few min-
utes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU47080
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
To replace the air filter element
1. Remove the air filter case cover by
removing the bolts.
2. Pull the air filter element out.3. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
4. Install the air filter case cover by in-
stalling the bolts.
1. Bolt
2. Air filter case cover12
1
1. Air filter element
1
U26PE2E0.book Page 12 Thursday, May 13, 2010 5:38 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6
EAU45222
Replacing an auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See
page 6-27.)
2. Remove the auxiliary light socket
(together with the bulb) by pulling it
out.
3. Remove the burnt-out bulb by pull-
ing it out.4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by pushing it
in.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Auxiliary light bulb socket
1
1. Auxiliary light bulb
1
U26PE2E0.book Page 31 Thursday, May 13, 2010 5:38 PM
INDEX
AAir filter element, replacing ................... 6-12
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-24
Brake and clutch levers, checking and
lubricating ........................................... 6-21
Brake and shift pedals, checking and
lubricating ........................................... 6-21
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ........................................... 3-11
Brake lever free play, adjusting ............ 6-16
Brake light switches .............................. 6-17
Brake pedal .......................................... 3-11CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-9
Drive belt slack ..................................... 6-19EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-9
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-23
Fuel....................................................... 3-12
Fuel consumption, tips for reducing........ 5-3Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-13
Fuel tank cap......................................... 3-11
Fuses, replacing .................................... 6-26
HHandlebar switches ................................. 3-8
Hazard switch.......................................... 3-9
Headlight bulb, replacing....................... 6-27
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-18
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-30MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-5NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-8
Parking ....................................................5-4
Part locations .......................................... 2-1Pass switch ............................................. 3-9
RRear suspension, lubricating ................ 6-23
RESET switch ....................................... 3-10
Rider seat ............................................. 3-14SSafety information ................................... 1-1
SELECT switch ....................................... 3-9
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating ..... 6-22
Spark plugs, checking............................. 6-8
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-31
Swingarm pivots, lubricating ................. 6-22TTail/brake light bulb, replacing .............. 6-28
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Throttle grip free play, checking............ 6-13
Tires ...................................................... 6-13
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn signal indicator light ........................ 3-4
Turn signal light bulb, replacing ............ 6-29
Turn signal switch ................................... 3-9
U26PE2E0.book Page 1 Thursday, May 13, 2010 5:38 PM