PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6 2. Insert the wheel axle.
3. Install the brake calipers by install-
ing the bolts.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.4. Install the brake hose holders by
installing the bolts.
5. Lower the front wheel so that it is
on the ground, and then put the
sidestand down.
6. Tighten the wheel axle, the front
wheel axle pinch bolt and the
brake caliper bolts to the specified
torques.
7. Push down hard on the handlebar
several times to check for proper
fork operation.
EAU25080
Rear wheel
EAU25162
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the axle nut and the brake
caliper bolts.
2. Disconnect the brake torque rod
from the brake caliper bracket by
removing the nut and the bolt.3. Place the motorcycle on the cen-
terstand.
4. Remove the axle nut and the brake
caliper by removing the bolts.
NOTICE: Do not apply the brake
after the brake caliper has been
removed, otherwise the brake
pads will be forced shut.
[ECA11301]
5. Loosen the locknuts, and then turn
the drive chain slack adjusting bolt
on each side of the swingarm fully
in direction (a).
Tightening torques:
Wheel axle:
72 Nm (7.2 m·kgf, 52 ft·lbf)
Front wheel axle pinch bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Brake caliper bolt:
40 Nm (4.0 m·kgf, 29 ft·lbf)
1. Axle nut
2. Brake caliper bolt
12
1. Brake caliper
2. Brake caliper bracket
3. Bolt
4. Brake torque rod
5. Nut
3
4
5
12
U5WME8E0.book Page 35 Monday, August 9, 2010 3:10 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
66. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
TIPThe drive chain does not need to be
disassembled in order to remove and
install the rear wheel.7. While supporting the wheel and
the brake caliper bracket, pull the
wheel axle out.
8. Remove the brake caliper bracket
and the wheel.
EAU25843
To install the rear wheel
1. Place the wheel and the brake cal-
iper bracket in the original position.
2. Insert the wheel axle through the
brake caliper bracket and wheel
from the right-hand side, and then
install the axle nut.
3. Install the drive chain onto the rear
sprocket.
4. Connect the brake torque rod to
the brake caliper bracket by install-
ing the bolt and the nut.
5. Install the brake caliper by install-
ing the bolts.TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brake
disc.6. Adjust the drive chain slack. (See
page 6-22.)
7. Take the motorcycle off the center-
stand, and then put the sidestand
down.
8. Tighten the axle nut, brake caliper
bolts and brake torque rod nut to
the specified torques.
1. Wheel axle
2. Drive chain slack adjusting bolt
3. Locknut
123
(a)
Tightening torques:
Axle nut:
150 Nm (15 m·kgf, 108 ft·lbf)
Brake caliper bolt:
40 Nm (4.0 m·kgf, 29 ft·lbf)
Brake torque rod nut:
23 Nm (2.3 m·kgf, 17 ft·lbf)
U5WME8E0.book Page 36 Monday, August 9, 2010 3:10 PM
INDEX
AAir filter element and check hose,
replacing and cleaning ....................... 6-13
Anti-theft alarm (optional) ....................... 3-9
Auxiliary light bulb, replacing ................ 6-33BBattery .................................................. 6-28
Brake and clutch fluid levels,
checking ............................................. 6-20
Brake and clutch fluids, changing ......... 6-21
Brake and clutch levers, checking and
lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake lever ........................................... 3-11
Brake lever free play, checking ............ 6-18
Brake light switches .............................. 6-19
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-15
Centerstand and sidestand, checking
and lubricating .................................... 6-26
Clutch lever.................................. 3-10, 6-18DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-3
Engine oil and oil filter element............. 6-10
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-4EXUP system ........................................ 3-22
FFront and rear brake pads, checking .... 6-19
Front fork, adjusting .............................. 3-17
Front fork, checking...............................6-27
Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-29HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-30
Helmet holder ........................................ 3-16
High beam indicator light......................... 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-23
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-33
Luggage strap holders .......................... 3-21MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1
Model label .............................................. 9-1
Multi-function display...............................3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-8
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9SSafety information ................................... 1-1
Seat ...................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assemblies,
adjusting ............................................. 3-19
Sidestand .............................................. 3-22
Spark plugs, checking............................. 6-9
Specifications.......................................... 8-1
Speedometer .......................................... 3-5
Starting the engine.................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Storage compartment ........................... 3-16
Swingarm pivots, lubricating ................. 6-26TTachometer............................................. 3-5
Tail/brake light ...................................... 6-32
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Throttle grip free play, checking............ 6-14
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
U5WME8E0.book Page 1 Monday, August 9, 2010 3:10 PM
