2011 YAMAHA XJ6-S air filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning
lights ............................................3-4
Multi-function meter unit .................3-8
Anti-theft alarm (optional) .............3-11
Handlebar switches ......................3-12
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ...................................3-14
Brake pedal ..................................3-14
ABS (for ABS models) ..................3-14
Fuel tank cap ................................3-15
Fuel ...............................................3-16
Fuel tank breather/overflow
hose ..........................................3-17
Catalytic converter ........................3-17
Seat ..............................................3-18
Helmet holder ...............................3-19
Storage compartment ...................3-19
Handlebar position ........................3-20
Rear view mirrors .........................3-20Adjusting the shock absorber
assembly ................................... 3-21
Sidestand ..................................... 3-22
Ignition circuit cut-off system ........ 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings
and panels .................................. 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-18Adjusting the engine idling
speed ........................................ 6-19
Checking the throttle grip free
play ........................................... 6-20
Valve clearance ........................... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-23
Adjusting the clutch lever free
play ........................................... 6-23
Checking the brake lever free
play ........................................... 6-24
Brake light switches
(for ABS models) ...................... 6-25
Brake light switches
(for non-ABS models) ............... 6-25
Checking the front and rear brake
pads .......................................... 6-25
Checking the brake fluid level ...... 6-26
Changing the brake fluid .............. 6-27
Drive chain slack .......................... 6-27
Cleaning and lubricating
the drive chain .......................... 6-29
Checking and lubricating
the cables ................................. 6-29
Checking and lubricating
the throttle grip and cable ......... 6-30
Checking and lubricating
the brake and shift pedals ........ 6-30
Checking and lubricating
the brake and clutch levers ...... 6-31U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM

DESCRIPTION
2-1
2
EAU10410
Left view
1 2 3 4,5 7
6
8 9 10
1. Air filter element (page 6-18)
2. Idle adjusting screw (page 6-19)
3. Seat lock (page 3-18)
4. Main fuse (page 6-35)
5. Fuse box (page 6-35)
6. Owner’s tool kit (page 6-2)
7. Storage compartment (page 3-19)
8. Shift pedal (page 3-13)9. Engine oil filter cartridge (page 6-11)
10.Engine oil drain bolt (page 6-11)
U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770C
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1 Air filter elementReplace.√
2ClutchCheck operation.
Adjust.√√√√√
3*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
5*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
6*WheelsCheck runout and for damage.√√√√
7*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearingsCheck bearing for looseness or
damage.√√√√
9*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
U36CE2E0.book Page 4 Friday, July 16, 2010 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18680
TIP

Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
21 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
22Engine oil filter car-
tridgeReplace.√√√
23*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle gripCheck operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U36CE2E0.book Page 6 Friday, July 16, 2010 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU32887
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page
3-18.)
2. Remove panels B and C. (See
page 6-8.)
3. Remove the fuel tank bolts, and
then lift the fuel tank away from the
air filter case.
4. Remove the air filter case cover by
removing the screws. NOTICE:
When removing the air filtercase cover, be careful not to al-
low foreign objects to drop into
the air intake manifold.
[ECA12881]
5. Pull the air filter element out.6. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
7. Install the air filter case cover by in-
stalling the screws.
8. Place the fuel tank in its original
position. Make sure that the fuel
hoses are properly connected and
routed, and are not pinched. Be
sure to place the hoses in their
original position. WARNING! Be-
fore placing the fuel tank in the
original position, make sure that
all hoses (i.e., fuel hose, fuel
tank breather hose, fuel tank
overflow hose) are not dam-
aged, that they are properly con-
nected and routed, and that they
are not pinched. If any hose is
damaged, have a Yamaha dealer
replace the hose before starting
1. Fuel tank bolt
1
1. Air filter case cover
2. Screw
1. Air filter element
2. Air intake manifold
12
2
2
2 1
U36CE2E0.book Page 18 Friday, July 16, 2010 10:34 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height:
1210 mm (47.6 in)
Seat height:
785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:Curb weight:
XJ6S 211 kg (465 lb)
XJ6SA 216 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement:
600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
ID mark:
20S1 00Spark plug(s):Manufacturer/model:
NGK/CR9E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:
86/44 (1.955)
Final drive:
Chain
Secondary reduction ratio:
46/16 (2.875)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/13 (2.846)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM

INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-18
Anti-theft alarm (optional) ..................... 3-11
Auxiliary light bulb................................. 6-40BBattery .................................................. 6-34
Brake and clutch levers,
checking and lubricating ..................... 6-31
Brake and shift pedals,
checking and lubricating ..................... 6-30
Brake fluid, changing ............................ 6-27
Brake fluid level, checking .................... 6-26
Brake lever ........................................... 3-14
Brake lever free play, checking ............ 6-24
Brake light switches
(for ABS models) ................................ 6-25
Brake light switches
(for non-ABS models) ......................... 6-25
Brake pedal .......................................... 3-14CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Centerstand and sidestand,
checking and lubricating ..................... 6-31
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-14
Coolant temperature warning light.......... 3-4
Cowlings and panels,
removing and installing......................... 6-8
DDimmer switch.......................................3-12
Drive chain, cleaning and lubricating .... 6-29
Drive chain slack ...................................6-27EEngine break-in .......................................5-3
Engine idling speed ............................... 6-19
Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-12
Engine trouble warning light .................... 3-7FFront and rear brake pads, checking .... 6-25
Front fork, checking...............................6-32
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-17
Fuel tank cap......................................... 3-15
Fuses, replacing .................................... 6-35HHandlebar position, adjusting ................ 3-20
Handlebar switches ............................... 3-12
Hazard switch........................................ 3-13
Headlight bulb, replacing....................... 6-37
Helmet holder ........................................ 3-19
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-39
MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ......................... 3-8NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12RRear view mirrors.................................. 3-20SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-21
Sidestand .............................................. 3-22
Spark plugs, checking........................... 6-10
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-33
Storage ................................................... 7-3
Storage compartment ........................... 3-19
Swingarm pivots, lubricating ................. 6-32TTail/brake light bulb, replacing .............. 6-38
U36CE2E0.book Page 1 Friday, July 16, 2010 10:34 AM