PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
13. Install the radiator cap.
14. Install the coolant reservoir cap.
15. Start the engine, let it idle for sev-
eral minutes, and then turn it off.
16. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap, radiator cap retainer and radi-
ator cap retaining bolt. 17. Check the coolant level in the res-
ervoir. If necessary, remove the
coolant reservoir cap, add coolant
to the maximum level mark, and
then install the cap.
18. Route the coolant reservoir breath- er hose through the guide as
shown. 19. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the cowling and the panel.
Antifreeze/water mixture ratio: 1:1
Recommended antifreeze: High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes):2.00 L (2.11 US qt, 1.76 Imp.qt)
Coolant reservoir capacity (up to the
maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Radiator cap
2. Radiator cap retaining bolt
3. Radiator cap retainer
2
1
3
1. Coolant reservoir breather hose
2. Guide
2
1
U20SE3E0.book Page 16 Monday, April 23, 2012 10:47 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-47
6Engine overheating
WARNING
EWA10400
●
Do not remove the radiator cap when the engine and
radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
●
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U20SE3E0.book Page 47 Monday, April 23, 2012 10:47 AM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1085 mm (42.7 in)
Seat height: 785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2800 mm (110.2 in)Weight:Curb weight:XJ6N 205 kg (452 lb)
XJ6NA 210 kg (463 lb)Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount: 3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
ID mark:20SF 20Spark plug(s):Manufacturer/model: NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
Final drive: Chain
Secondary reduction ratio: 2.875 (46/16)
Transmission type:
Constant mesh 6-speed
Operation: Left foot operation
Gear ratio: 1st:2.846 (37/13)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
SPECIFICATIONS
8-3
8
Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:GT12B-4
Voltage, capacity:
12 V, 10.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1
License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light: LED
High beam indicator light:
LED
Oil level warning light: LED Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: XJ6NA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:30.0 A
Headlight fuse: 20.0 A
Taillight fuse:
10.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse: XJ6NA 7.5 A
ABS motor fuse:
XJ6NA 30.0 A
ABS solenoid fuse: XJ6NA 20.0 A
Backup fuse: 7.5 A
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-17
Auxiliary light bulb, replacing ................ 6-40BBattery .................................................. 6-33
Brake and clutch levers, checking and lubricating ..................... 6-30
Brake and shift pedals, checking and lubricating ..................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ........................................... 3-13
Brake lever free play, checking ............ 6-23
Brake light switches (for ABS models) ................................ 6-24
Brake light switches
(for non-ABS models) ......................... 6-24
Brake pedal .......................................... 3-14CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4
Cowling and panels,
removing and installing......................... 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-28
Drive chain slack .................................. 6-27
EEngine break-in .......................................5-3
Engine idling speed ...............................6-18
Engine oil and oil filter cartridge ............ 6-10
Engine stop switch ................................ 3-12
Engine trouble warning light .................... 3-7FFront and rear brake pads, checking .... 6-24
Front fork, checking...............................6-31
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose and overflow hose ...................................... 3-17
Fuel tank cap......................................... 3-15
Fuses, replacing .................................... 6-34HHandlebar position, adjusting ................ 3-20
Handlebar switches ............................... 3-11
Hazard switch........................................ 3-12
Headlight bulb, replacing....................... 6-36
Helmet holder ........................................ 3-18
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-40MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4 Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-20
Sidestand .............................................. 3-21
Sidestand, checking and lubricating ..... 6-31
Spark plugs, checking............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-32
Storage ................................................... 7-3
Storage compartment ........................... 3-19
Supporting the motorcycle .................... 6-41
Swingarm pivots, lubricating ................. 6-31TTail/brake light bulb, replacing .............. 6-38
Throttle grip and cable,
checking and lubricating ..................... 6-29
Throttle grip free play, checking............ 6-19
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM