2011 YAMAHA VMAX ECU

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAU22751
Changing the brake and
clutch fluids Have a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the TIP after the periodic
maintenance and lubrication chart. In
addition, have the oil seals of the brake
and clutch master cylinders and cali-
pers as well as the brake and clutch
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.

Oil seals: Replace every two
years.


Brake and clutch hoses: Replace
every four years.
EAU23095
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.[EWA10711]EAU23114
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
U2S3E2E0.book Page 26 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
EAU23272
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23283
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground. (See page 6-39 for more
information.) WARNING! To
avoid injury, securely support
the vehicle so there is no danger
of it falling over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
U2S3E2E0.book Page 29 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6 3. Remove the battery cover bolts, lift
the battery cover (together with the
ECU), then move the cover to the
side.4. Remove the main fuse (together
with the holding band) from its
holder.
5. Disconnect coupler A.
6. Remove the rubber damper.7. Unfold the heat insulator as
shown.
8. Pull the battery out of its compart-
ment.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
1. Negative battery lead (black)
2. Positive battery lead (red)
1. Battery cover bolt
2. Battery cover2
1
1
2
1. Main fuse
2. Holding band
3. Coupler A
1. Rubber damper2
1
3
1
1. Heat insulator
2. Battery1
2
U2S3E2E0.book Page 31 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6
NOTICE
ECA16521
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16302]
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
To install the batteryTIPBe sure the battery is fully charged.
1. Place the battery in its compart-
ment.
2. Fold the heat insulator back to its
original position. NOTICE: Make
sure that the heat insulator is in
its original position and it is
properly folded.
[ECA16550]
3. Install the rubber damper.
4. Connect coupler A.
5. Install the main fuse (together with
the holding band) on its holder.
6. Place the battery cover (together
with the ECU) in the original posi-
tion, and then install the bolts.
7. Connect the positive battery lead
first, then connect the negative
battery lead by installing their bolt.
NOTICE: When installing thebattery, be sure the key is
turned to “OFF”, then connect
the positive lead before con-
necting the negative lead.
[ECA16840]
8. Install the cowling.NOTICE
ECA16530
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
1. Heat insulator1
U2S3E2E0.book Page 32 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6 1. Remove the headlight unit by re-
moving the bolts.
2. Disconnect the headlight coupler,
and then remove the bulb cover.3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install-
ing the bolts.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Bolt
1
1
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1
2
1
U2S3E2E0.book Page 35 Tuesday, September 21, 2010 10:43 AM