SCOOTER CARE AND STORAGE
7-4
1
2
3
4
5
6
7
8
9
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and the spark plugs.
b. Pour a teaspoonful of engine oil
into the spark plug bores.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-gine over.
[EWA10951]
4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than
30 °C (90 °F)]. For more informa-
tion on storing the battery, see
page 6-27.
TIP
Make any necessary repairs before
storing the scooter.
8-1
2
3
4
5
6
7
89
SPECIFICATIONS
EAU2633Z
Dimensions:
Overall length:
2195 mm (86.4 in)
Overall width:
775 mm (30.5 in)
Overall height:
1445 mm (56.9 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1580 mm (62.2 in)
Ground clearance:
125 mm (4.92 in)
Minimum turning radius:
2800 mm (110.2 in)
Weight:
Curb weight:
XP500 221 kg (487 lb)
XP500A 225 kg (496 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 2-cylinder
Displacement:
499 cm
3
Bore
×
stroke:
66.0
×
73.0 mm (2.60
×
2.87 in)
Compression ratio:
11.00 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:
Recommended brand:
YAMALUBE
Type:
SAE 10W-30 or 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter cartridge replacement:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Chain drive oil:
Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.70 L (0.74 US qt, 0.62 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
1.48 L (1.56 US qt, 1.30 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
4B51 00
Spark plug(s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc automatic
Transmission:
Primary reduction ratio:
1.000
Final drive:
Chain
Secondary reduction ratio:
6.015 (52/32 x 36/22 x 41/25 x 40/29)
Transmission type:
V-belt automatic
Chassis:
Frame type:
Diamond
Caster angle:
25.00 °
Trail:
92.0 mm (3.62 in)
Front tire:
Type:
Tubeless
Size:
120/70R15 M/C 56H
SPECIFICATIONS
8-3
2
3
4
5
6
7
89
High beam indicator light:
LED
Turn signal indicator light:
LED x 2
Engine trouble warning light:
LED
ABS warning light:
XP500A LED
Immobilizer system indicator light:
LED
Fuses:
Main fuse:
30.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse:
XP500A 30.0 A
ABS solenoid fuse:
XP500A 20.0 A
Backup fuse:
10.0 A
INDEX
A
ABS (for ABS models) ............................. 3-15
ABS warning light (for ABS models) .......... 3-4
Acceleration and deceleration ................... 5-2
Air filter element, replacing ...................... 6-17
Anti-theft alarm (optional) ........................ 3-11
Auxiliary light bulb, replacing ................... 6-34
B
Battery ..................................................... 6-27
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever, front ..................................... 3-13
Brake lever, rear ...................................... 3-13
Brake levers, lubricating .......................... 6-25
Braking ...................................................... 5-3
C
Care ........................................................... 7-1
Catalytic converter ................................... 3-18
Centerstand and sidestand, checking
and lubricating ....................................... 6-25
Chain drive oil .......................................... 6-14
Coolant .................................................... 6-15
Coolant temperature gauge ....................... 3-6
D
Dimmer switch ......................................... 3-12
E
Engine break-in ......................................... 5-4
Engine idling speed ................................. 6-17
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch................................... 3-12
Engine trouble warning light ...................... 3-3
F
Front and rear brake lever free play,
checking ................................................ 6-21Front and rear brake pads, checking....... 6-22
Front fork, checking ................................. 6-26
Fuel ......................................................... 3-17
Fuel consumption, tips for reducing .......... 5-3
Fuel gauge ................................................ 3-5
Fuel tank cap ........................................... 3-16
Fuses, replacing ...................................... 6-29
H
Handlebar switches ................................. 3-11
Hazard switch .......................................... 3-12
Headlight bulb, replacing ......................... 6-31
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-12
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-24
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
L
License plate light bulb, replacing ........... 6-33
M
Main switch/steering lock .......................... 3-2
Maintenance and lubrication, periodic ....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................. 3-6
P
Panels, removing and installing................. 6-7
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................. 3-12
R
Rear brake lock lever .............................. 3-14
Rear brake lock lever cable, adjusting .... 6-21
Rear view mirrors .................................... 3-22
Rider backrest, adjusting ........................ 3-19
S
Safe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat......................................................... 3-19
Shock absorber assembly....................... 3-23
Sidestand ................................................ 3-23
Spark plugs, checking ............................. 6-10
Specifications ............................................ 8-1
Speedometer ............................................ 3-5
Starting off................................................. 5-2
Starting the engine .................................... 5-1
Start switch ............................................. 3-12
Steering, checking .................................. 6-27
Storage ..................................................... 7-3
Storage compartments............................ 3-21
T
Tail/brake light......................................... 6-32
Throttle grip and cable, checking and
lubricating ............................................. 6-24
Throttle grip free play, checking .............. 6-18
Tires ........................................................ 6-19
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-34
Troubleshooting charts ........................... 6-35
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front), replacing.... 6-32
Turn signal switch ................................... 3-12