PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
1
2
3
4
5
6
7
8
9tire or wheel.
[EWA11311]
8. Install the final transmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU34193
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Pull up the right floorboard mat as
shown.3. Remove the coolant reservoir cov-
er by removing the screw.
4. Check the coolant level in the cool-
ant reservoir.
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Right floorboard mat
1. Screw
2. Coolant reservoir cover
1
1
2
✦✧✯✬✲✦ ✤✩
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
1
2
3
4
5
6
7
8
9
cantly lower the boiling point of the
fluid and may result in vapor lock,
and dirt may clog the ABS hydrau-
lic unit valves.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU23095
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10711]
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
✦✧✯✬✲✦ ✥✩
PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
1
2
3
4
5
6
7
8
9
EAU23213
Checking and lubricating the
centerstand and sidestand
The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and met-
al-to-metal contact surfaces should be
lubricated if necessary.
WARNING
EWA10741
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
EAU23272
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
Recommended lubricant:
Lithium-soap-based grease
✦✧✯✬✲✦ ✥✫
8-1
2
3
4
5
6
7
89
SPECIFICATIONS
EAU2633Z
Dimensions:
Overall length:
2230 mm (87.8 in)
Overall width:
780 mm (30.7 in)
Overall height:
1380 mm (54.3 in)
Seat height:
760 mm (29.9 in)
Wheelbase:
1565 mm (61.6 in)
Ground clearance:
120 mm (4.72 in)
Minimum turning radius:
2600 mm (102.4 in)
Weight:
Curb weight:
YP400 220 kg (485 lb)
YP400A 223 kg (492 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Single cylinder
Displacement:
395 cm
3
Bore
×
stroke:
83.0
×
73.0 mm (3.27
×
2.87 in)
Compression ratio:
10.60 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Without oil filter element replacement:
1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter element replacement:
1.70 L (1.80 US qt, 1.50 Imp.qt)
Final transmission oil:
Type:
YAMALUBE 10W-40 or SAE 10W-30 type
SE motor oil
Quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.32 L (0.34 US qt, 0.28 Imp.qt)
Radiator capacity (including all routes):
1.57 L (1.66 US qt, 1.38 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
14.0 L (3.70 US gal, 3.08 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
5RUG 20
Spark plug(s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Dry, centrifugal automatic
Transmission:
Primary reduction ratio:
1.000
Final drive:
Gear
Secondary reduction ratio:
6.643 (31/14 x 42/14)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
✦✧✯✬✲✦ ✤
INDEX
A
ABS (for ABS models) ............................. 3-13
ABS warning light (for ABS models) .......... 3-4
Acceleration and deceleration ................... 5-2
Air filter elements and check hoses
and V-belt case air filter element ........... 6-17
Anti-theft alarm (optional) .......................... 3-9
Auxiliary light bulb.................................... 6-35
B
Battery ..................................................... 6-30
Brake fluid, changing ............................... 6-26
Brake fluid level, checking ....................... 6-25
Brake lever, front ..................................... 3-11
Brake lever, rear ...................................... 3-12
Brake levers, lubricating .......................... 6-27
Braking ...................................................... 5-3
C
Cables, checking and lubricating ............. 6-26
Care ........................................................... 7-1
Catalytic converters ................................. 3-16
Centerstand and sidestand, checking
and lubricating ....................................... 6-28
Coolant .................................................... 6-16
Cowlings and panels, removing and
installing .................................................. 6-7
D
Dimmer switch ......................................... 3-10
E
Engine break-in ......................................... 5-4
Engine oil and oil filter element................ 6-12
Engine stop switch................................... 3-10
Engine trouble warning light ...................... 3-3
F
Final transmission oil ............................... 6-15Front and rear brake lever free play,
checking ................................................ 6-23
Front and rear brake pads, checking....... 6-24
Front fork, checking ................................. 6-28
Front turn signal light ............................... 6-34
Fuel ......................................................... 3-15
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ........................................... 3-14
Fuses, replacing ...................................... 6-31
H
Handlebar switches ................................. 3-10
Hazard switch .......................................... 3-11
Headlight bulb, replacing ......................... 6-33
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-10
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-22
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
L
License plate light bulb, replacing ........... 6-35
M
Main switch/steering lock .......................... 3-2
Maintenance and lubrication, periodic ....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................. 3-5
P
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................. 3-10
R
Rear brake lock lever .............................. 3-12
Rear brake lock lever cable, adjusting .... 6-24
Rider seat, adjusting ............................... 3-18
S
Safe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seats ....................................................... 3-17
Shock absorber assemblies,
adjusting ............................................... 3-21
Sidestand ................................................ 3-21
Spark plug, checking............................... 6-10
Specifications ............................................ 8-1
Speedometer ............................................ 3-5
Starting off................................................. 5-2
Starting the engine .................................... 5-1
Start switch ............................................. 3-10
Steering, checking .................................. 6-29
Storage ..................................................... 7-3
Storage compartments............................ 3-19
T
Tachometer ............................................... 3-5
Tail/brake light......................................... 6-33
Throttle grip and cable, checking and
lubricating ............................................. 6-27
Throttle grip free play, checking .............. 6-20
Tires ........................................................ 6-21
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-36
Troubleshooting charts ........................... 6-37
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (rear), replacing .... 6-34
Turn signal switch ................................... 3-10
✦✧✯✬✲✦ ✥