10-1
10
EBU25960
SPECIFICATIONS
Dimensions:Overall length:
2065 mm (81.3 in)
Overall width:
1180 mm (46.5 in)
Overall height:
1240 mm (48.8 in)
Seat height:
905 mm (35.6 in)
Wheelbase:
1250 mm (49.2 in)
Ground clearance:
275 mm (10.8 in)
Minimum turning radius:
3200 mm (126 in)Weight:With oil and fuel:
294.0 kg (648 lb)Noise and vibration level:Noise level (77/311/EEC):
YFM7FGPA 78.8 dB(A)@2965 r/min
YFM7FGPHA 78.8 dB(A)@2965 r/min
YFM7FGPSEA 78.8 dB(A)@2965 r/min
Noise level 40 CFR Part 205 Subpart D (Acceleration):
YFM7FGPA 78.5 dB(A)
YFM7FGPHA 78.5 dB(A)
YFM7FGPSEA 78.5 dB(A)Vibration on seat (EN1032, ISO5008):
YFM7FGPA Will not exceed 0.5 m/s²
YFM7FGPHA Will not exceed 0.5 m/s²
YFM7FGPSEA Will not exceed 0.5 m/s²
Vibration on handlebar (EN1032, ISO5008):
YFM7FGPA Will not exceed 2.5 m/s²
YFM7FGPHA Will not exceed 2.5 m/s²
YFM7FGPSEA Will not exceed 2.5 m/s²
Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio:
9.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sumpEngine oil:Recommended brand:
YAMALUBE
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10-2
10
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement:
2.10 L (2.22 US qt, 1.85 Imp.qt)Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.22 L (0.23 US qt, 0.19 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.24 L (0.25 US qt, 0.21 Imp.qt)
Radiator capacity (including all routes):
1.99 L (2.10 US qt, 1.75 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
YFM700FAPA Unleaded gasoline only
YFM7FGPA Regular unleaded gasoline only
YFM7FGPHA Regular unleaded gasoline only
YFM7FGPSEA Regular unleaded gasoline only
Fuel tank capacity:
20.0 L (5.28 US gal, 4.40 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)Fuel injection:Throttle body:
ID mark:
43PG 10Spark plug (s):Manufacturer/model:
NGK/LMAR6A-9
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting:
EL
Neutral indicator light:
LED
Reverse indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
EPS warning light:
LED
Park indicator light:
LED
On-Command four-wheel-drive/differential gear lock
indicator:
LCD
High-range indicator light:
LED
Low-range indicator light:
LED
Differential gear lock indicator light:
LEDFuses:Main fuse:
40.0 A
Fuel injection system fuse:
15.0 A
EPS fuse:
40.0 AHeadlight fuse:
15.0 A
Signaling system fuse:
5.0 A
Ignition fuse:
15.0 A
Auxiliary DC jack fuse:
15.0 A
Four-wheel-drive motor fuse:
15.0 A
Radiator fan fuse:
20.0 A
U1DT60E0.book Page 5 Wednesday, March 3, 2010 2:51 PM
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-38
Axle boots .................................................................... 8-52BBattery .......................................................................... 8-55
Brake fluid, changing ................................................... 8-49
Brake fluid level, checking ........................................... 8-47
Brake hose protectors, checking the rear .................... 8-47
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-53
Brake pads, checking the front and rear ...................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-54
Brake pedal free play, adjusting ................................... 8-50
Brakes .......................................................................... 8-45
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-52
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-33
Coolant temperature warning light ................................. 4-3DDifferential gear oil ................................................ 5-3, 8-30Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-45
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-24
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light .......................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-28
Four-wheel-drive/differential gear lock indicator ............ 4-4
Front and rear brake lever free play, checking ............ 8-49
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-61
High-range indicator light ............................................... 4-2
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7
U1DT60E0.book Page 1 Wednesday, March 3, 2010 2:51 PM
LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-8
Low-range indicator light ................................................ 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multi-function display ...................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................. 4-10
On-Command four-wheel-drive switch ........................... 4-9
Override switch .............................................................. 4-8
Owner’s manual and tool kit ........................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light .......................................................... 4-2
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRadiator grills, removing .............................................. 8-21
Rear knuckle pivots, lubricating ................................... 8-55
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-18Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-42
Spark plug, checking .................................................... 8-22
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking .......................................... 8-54
Starting the engine ......................................................... 6-1
Start switch ..................................................................... 4-8
Steering shaft, lubricating ............................................. 8-55
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-18
TTail/brake light bulb, replacing ..................................... 8-63
Throttle cable free play, adjusting ................................ 8-44
Throttle lever ......................................................... 4-13, 5-4
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-65
Troubleshooting charts ................................................. 8-66VValve clearance ............................................................ 8-45
V-belt case drain plug .................................................. 8-44
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-54
Wheel, installing ........................................................... 8-64
Wheel, removing .......................................................... 8-64
U1DT60E0.book Page 2 Wednesday, March 3, 2010 2:51 PM