8-42
8 13. Install the panel.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the throttle body and the rubber joint mani-
fold fittings for an air-tight seal. Tighten all fittings
securely to avoid the possibility of unfiltered air en-
tering the engine.
EBU27812Cleaning the spark arrester Select a well-ventilated area free of combustible
materials and make sure the exhaust and muffler
are cool.
1. Remove the bolts.
2. Remove the tailpipe by pulling it out of the
muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.
1. Hose
1
1. Bolt
U1DT60E0.book Page 42 Wednesday, March 3, 2010 2:51 PM
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-38
Axle boots .................................................................... 8-52BBattery .......................................................................... 8-55
Brake fluid, changing ................................................... 8-49
Brake fluid level, checking ........................................... 8-47
Brake hose protectors, checking the rear .................... 8-47
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-53
Brake pads, checking the front and rear ...................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-54
Brake pedal free play, adjusting ................................... 8-50
Brakes .......................................................................... 8-45
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-52
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-33
Coolant temperature warning light ................................. 4-3DDifferential gear oil ................................................ 5-3, 8-30Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-45
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-24
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light .......................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-28
Four-wheel-drive/differential gear lock indicator ............ 4-4
Front and rear brake lever free play, checking ............ 8-49
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-61
High-range indicator light ............................................... 4-2
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7
U1DT60E0.book Page 1 Wednesday, March 3, 2010 2:51 PM
LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-8
Low-range indicator light ................................................ 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multi-function display ...................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................. 4-10
On-Command four-wheel-drive switch ........................... 4-9
Override switch .............................................................. 4-8
Owner’s manual and tool kit ........................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light .......................................................... 4-2
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRadiator grills, removing .............................................. 8-21
Rear knuckle pivots, lubricating ................................... 8-55
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-18Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-42
Spark plug, checking .................................................... 8-22
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking .......................................... 8-54
Starting the engine ......................................................... 6-1
Start switch ..................................................................... 4-8
Steering shaft, lubricating ............................................. 8-55
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-18
TTail/brake light bulb, replacing ..................................... 8-63
Throttle cable free play, adjusting ................................ 8-44
Throttle lever ......................................................... 4-13, 5-4
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-65
Troubleshooting charts ................................................. 8-66VValve clearance ............................................................ 8-45
V-belt case drain plug .................................................. 8-44
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-54
Wheel, installing ........................................................... 8-64
Wheel, removing .......................................................... 8-64
U1DT60E0.book Page 2 Wednesday, March 3, 2010 2:51 PM