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8-26
85. Remove panel G. (See page 8-10.)
6. Remove the oil filter cartridge with an oil filter
wrench.
TIPAn oil filter wrench is available at a nearby Yamaha
dealer.7. Apply a thin coat of engine oil to the O-ring of
the new oil filter cartridge.
TIPMake sure that the O-ring is properly seated.8. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified
torque with a torque wrench.
1. Oil filter cartridge
2. Oil filter wrench
1. O-ring
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8-27
8
9. Install panel G.
10. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the speci-
fied torque.11. Refill with the specified amount of the recom-
mended engine oil, and then insert the dip-
stick completely into the oil filler hole.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.NOTICEECB00300In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
1. Torque wrenchTightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter cartridge replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter car tridge replacement:
2.10 L (2.22 US qt, 1.85 Imp.qt)
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8-28
8
Make sure that no foreign material enters the
crankcase.12. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
13. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
14. Install panel F.EBU27306Final gear oil The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV. In ad-
dition, the final gear oil level must be checked and
the oil changed as follows at the intervals specified
in the periodic maintenance and lubrication chart.
To check the final gear oil level
1. Place the ATV on a level surface.
2. Remove the final gear oil level check bolt and
its gasket, and then check the oil level in the
final gear case. The oil level should be at the
brim of the check hole.3. If the oil is below the brim of the check hole,
remove the final gear oil filler bolt and its gas-
ket, and then add sufficient oil of the recom-
mended type to raise it to the correct level.
1. Final gear oil
2. Gasket
3. Final gear oil level check bolt
4. Correct oil level
1
243
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8-33
8 8. Check the differential gear case for oil leak-
age. If oil is leaking, check for the cause.
EBU23470Coolant The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU27125To check the coolant level
1. Place the ATV on a level surface.TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.2. Check the coolant level in the coolant reser-
voir.TIPThe coolant should be between the minimum and
maximum level marks.
3. If the coolant is at or below the minimum level
mark, remove panel D to access the coolant
reservoir. (See page 8-10.)
4. Remove the coolant reservoir cap, add cool-
ant or distilled water to the maximum level
mark, install the reservoir cap, and then install
the panel. NOTICE: If coolant is not avail-
able, use distilled water or soft tap water
instead. Do not use hard water or salt wa-
ter since they are harmful to the engine. If
water has been used instead of coolant, re-
place it with coolant as soon as possible,
otherwise the cooling system will not be1. Maximum level mark
2. Minimum level mark
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8-41
8 8. Check the sponge material and replace it if
damaged.
9. Apply Yamaha foam air filter oil or other qual-
ity foam air filter oil to the sponge material.
TIPThe sponge material should be wet but not drip-
ping.10. Install the mesh and the sponge material into
the air filter case. NOTICE: Make sure that
the air filter element is properly seated in
the air filter case. Never operate the engine
with the air filter element removed. This
will allow unfiltered air to enter the engine,
causing rapid engine wear and possibleengine damage. Additionally, operation
without the air filter element will affect the
fuel injection system with subsequent
poor performance and possible engine
overheating.
[ECB00761]
11. Insert the projections on the air filter case cov-
er into the holders on the air filter case, and
then install the air filter case cover by hooking
the holders onto the cover.
12. Place the hoses in their original position as
shown.1. Air filter case cover
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8-52
8
EBU24230Axle boots The axle boots must be checked for damage at the
intervals specified in the periodic maintenance and
lubrication chart. Check the axle boots for tears or
damage. If any damage is found, have them re-
placed by a Yamaha dealer.
EBU24901Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
1. Front axle boot (each side)
1 1
1. Rear axle boot (each side)Recommended lubricant:
Engine oil
1
1
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9-2
9
EBU27261Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.3. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
4. Lubricate all control cables and the pivoting
points of all levers and pedals.
5. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot. Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
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10-1
10
EBU25960
SPECIFICATIONS
Dimensions:Overall length:
2065 mm (81.3 in)
Overall width:
1180 mm (46.5 in)
Overall height:
1240 mm (48.8 in)
Seat height:
905 mm (35.6 in)
Wheelbase:
1250 mm (49.2 in)
Ground clearance:
275 mm (10.8 in)
Minimum turning radius:
3200 mm (126 in)Weight:With oil and fuel:
294.0 kg (648 lb)Noise and vibration level:Noise level (77/311/EEC):
YFM5FGA 79.0 dB(A)@2950 r/min
YFM5FGPA 79.0 dB(A)@2950 r/min
YFM5FGPHA 79.0 dB(A)@2950 r/min
YFM5FGPSEA 79.0 dB(A)@2950 r/minNoise level 40 CFR Part 205 Subpart D (Acceleration):
YFM5FGA 76.8 dB(A)
YFM5FGPA 76.8 dB(A)
YFM5FGPHA 76.8 dB(A)
YFM5FGPSEA 76.8 dB(A)
Vibration on seat (EN1032, ISO5008):
YFM5FGA Will not exceed 0.5 m/s²
YFM5FGPA Will not exceed 0.5 m/s²
YFM5FGPHA Will not exceed 0.5 m/s²
YFM5FGPSEA Will not exceed 0.5 m/s²
Vibration on handlebar (EN1032, ISO5008):
YFM5FGA Will not exceed 2.5 m/s²
YFM5FGPA Will not exceed 2.5 m/s²
YFM5FGPHA Will not exceed 2.5 m/s²
YFM5FGPSEA Will not exceed 2.5 m/s²
Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
558 cm³
Bore × stroke:
92.0 × 84.0 mm (3.62 × 3.31 in)
Compression ratio:
9.30 :1
Starting system:
Electric starter
U28P62E0.book Page 1 Thursday, March 11, 2010 3:25 PM