EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-9
Speed limiter ............................................ 4-10
Front brake lever ...................................... 4-10
Brake pedal and rear brake lever ............. 4-11
Parking brake ........................................... 4-12
Drive select lever ...................................... 4-12
Fuel tank cap ............................................ 4-13
Fuel .......................................................... 4-13Fuel cock ..................................................4-15
Starter (choke) ..........................................4-16
Seat ..........................................................4-17
Storage compartment ...............................4-18
Front carrier ..............................................4-19
Rear carrier ...............................................4-19
Adjusting the front and rear shock
absorber assemblies ...............................4-19
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3U4S264E0.book Page 1 Thursday, August 5, 2010 1:24 PM
Operating the drive select lever and
driving in reverse ...................................... 6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-21
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-23
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-2Periodic maintenance chart for
the emission control system .....................8-3
General maintenance and
lubrication chart ........................................8-5
Removing and installing the panel ..............8-9
Checking the spark plug .............................8-9
Engine oil and oil filter cartridge ................8-12
Final gear oil .............................................8-16
Differential gear oil ....................................8-18
Cleaning the air filter element ...................8-21
Cleaning the spark arrester ......................8-24
V-belt cooling duct check hose .................8-25
V-belt case drain plug ...............................8-26
Adjusting the carburetor ............................8-26
Adjusting the engine idling speed .............8-26
Adjusting the throttle lever free play .........8-27
Valve clearance ........................................8-28
Adjusting the drive select lever safety
system cable ...........................................8-29
Brakes .......................................................8-29
Checking the front brake pads and
rear brake friction plates .........................8-29
Checking the brake fluid level ...................8-30
Changing the brake fluid ...........................8-31
Checking the front brake lever free play ...8-32
U4S264E0.book Page 2 Thursday, August 5, 2010 1:24 PM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Fuses
4. Battery
5. Rear shock absorber assembly spring preload adjusting
ring
6. Engine oil filler cap
7. Oil filter cartridge
8. V-belt cooling duct check hose
1
26
7
8
5
3,4
1. Spark arrester
2. Storage compartment and tool kit
3. Air filter case
4. Spark plug
5. Front shock absorber assembly spring preload adjusting
ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug
1
2
87
6
3
4
5
U4S264E0.book Page 1 Thursday, August 5, 2010 1:24 PM
4-2
4
EBU17815Indicator lights and warning light EBU17870Neutral indicator light “NEUTRAL”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU28331Reverse indicator light “REVERSE”
This indicator light comes on when the transmis-
sion is in the reverse position.Furthermore, this indicator light flashes:
when the override switch is being pushed,when the engine is being raced for 10 seconds
or more.TIPIf the indicator light flashes under any other circum-
stances or the speedometer does not show the
speed while riding, have a Yamaha dealer check
the speed sensor circuit.EBU26932Oil temperature warning light“”
This warning light comes on when the engine over-
heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ON”, with the engine
stop switch set to“”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, or if the warning light re-
mains on after the start switch is released, have a
Yamaha dealer check the electrical circuit.
If the warning light stays on when the engine is
cool, have a Yamaha dealer check the electrical
circuit.
1. Reverse indicator light “REVERSE”
2. Neutral indicator light “NEUTRAL”
3. Oil temperature warning light“”
4. On-Command differential gear lock indicator light“”
5. On-Command four-wheel-drive indicator light“”U4S264E0.book Page 2 Thursday, August 5, 2010 1:24 PM
5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
FuelCheck fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-13, 5-3
Engine oilCheck oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-12
Final gear oilCheck ATV for oil leakage. Correct if necessary. 5-3, 8-16
Differential gear oilCheck ATV for oil leakage. Correct if necessary. 5-3, 8-18
U4S264E0.book Page 1 Thursday, August 5, 2010 1:24 PM
5-3
5
EBU19541Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-13.)EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-12.)EBU19590Final gear oil Make sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-16.)EBU19600Differential gear oil Make sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-18.)EBU28531Front and rear brakes Brake levers and brake pedalCheck that there is no free play in the front brake
lever. If there is free play, have a Yamaha dealer
check the brake system.
Check for correct free play in the rear brake lever
and brake pedal. If the free play is incorrect, ad-
just it. (See page 8-32.)Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 8-30.)
Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer.Recommended brake fluid:
DOT 4
U4S264E0.book Page 3 Thursday, August 5, 2010 1:24 PM
8-6
8
4*Brake hosesCheck for cracks or other damage, and replace if
necessary.√√√√
Replace. Every 4 years
5*WheelsCheck runout and for damage, and replace if nec-
essary.√ √√√
6*TiresCheck tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.√ √√√
7*Wheel hub bearingsCheck for looseness or damage, and replace if
necessary.√ √√√
8*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√
9*Drive shaft univer-
sal jointLubricate with lithium-soap-based grease.√√√
10*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
11*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
12*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
U4S264E0.book Page 6 Thursday, August 5, 2010 1:24 PM
8-7
8
13*Rear knuckle pivotsLubricate with lithium-soap-based grease.√√√
14*Steering shaftLubricate with lithium-soap-based grease.√√√
15*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
16*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
17*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
18 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
19Engine oil filter car-
tridgeReplace.√√√
20 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
21 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
22*Moving parts and
cablesLubricate.√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U4S264E0.book Page 7 Thursday, August 5, 2010 1:24 PM