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8-13
85. If the engine oil is not between the tip of the
dipstick and the maximum level mark, add
sufficient oil of the recommended type to raise
it to the correct level. NOTICE: Be sure the
engine oil is at the correct level, otherwise
engine damage may result.
[ECB00851]
6. Insert the dipstick into the oil filler hole, and
then tighten the engine oil filler cap.
To change the engine oil (with or without oil fil-
ter cartridge replacement)
1. Place the ATV on a level surface.2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil.
4. Remove the engine oil filler cap, and then re-
move the engine oil drain bolt and its gasket to
drain the oil from the crankcase.
TIPSkip steps 5–7 if the oil filter cartridge is not being
replaced.5. Remove the oil filter cartridge with an oil filter
wrench.
1. Engine oil dipstick
2. Maximum level mark
3. Tip of the engine oil dipstick
1. Engine oil drain bolt
2. Gasket
12
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8-15
8
8. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the speci-
fied torque.9. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.NOTICEECB00300In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
1. Torque wrenchTightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)
U4S264E0.book Page 15 Thursday, August 5, 2010 1:24 PM
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8-17
8To change the final gear oil
1. Place the ATV on a level surface.
2. Remove the engine guard and the final gear
case guard by removing the bolts.
3. Place an oil pan under the final gear case to
collect the used oil.
4. Remove the final gear oil filler bolt, the final
gear oil drain bolt and their O-ring to drain the
oil from the final gear case.5. Install the drain bolt and its new O-ring, and
then tighten the bolt to the specified torque.
6. Refill with the recommended final gear oil to
the brim of the filler hole as shown. NOTICE:
Be sure no foreign material enters the final
gear case.
[ECB00421]
1. Engine guard
2. Final gear case guard
3. Bolt
1. Final gear oil drain bolt
2. O-ringTightening torque:
Final gear oil drain bolt:
24 Nm (2.4 m·kgf, 17 ft·lbf)
21
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8-19
8checked and the oil changed as follows at the in-
tervals specified in the periodic maintenance and
lubrication chart.
To check the differential gear oil level
1. Place the ATV on a level surface.
2. Remove the differential gear oil filler bolt and
its gasket, and then check the oil level in the
differential gear case. The oil level should be
at the brim of the filler hole.3. If the oil is below the brim of the filler hole, add
sufficient oil of the recommended type to raise
it to the correct level.
4. Check the gasket for damage, and replace it if
necessary.
5. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
To change the differential gear oil
1. Place the ATV on a level surface.
2. Place an oil pan under the differential gear
case to collect the used oil.
3. Remove the differential gear oil filler bolt, the
differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
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Page 103 of 146
8-20
8 4. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear
oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00411]
6. Check the oil filler bolt gasket for damage, and
replace it if necessary.
7. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
1. Differential gear oil drain bolt
2. GasketTightening torque:
Differential gear oil drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
12
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil levelRecommended differential gear oil:
See page 10-1.
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1
2
3
4
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9-2
9
EBU25933Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative- Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U4S264E0.book Page 2 Thursday, August 5, 2010 1:24 PM