EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-9
Speed limiter ............................................ 4-10
Front brake lever ...................................... 4-10
Brake pedal and rear brake lever ............. 4-11
Parking brake ........................................... 4-12
Drive select lever ...................................... 4-12
Fuel tank cap ............................................ 4-13
Fuel .......................................................... 4-13Fuel cock ..................................................4-15
Starter (choke) ..........................................4-16
Seat ..........................................................4-17
Storage compartment ...............................4-18
Front carrier ..............................................4-19
Rear carrier ...............................................4-19
Adjusting the front and rear shock
absorber assemblies ...............................4-19
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3U4S264E0.book Page 1 Thursday, August 5, 2010 1:24 PM
Adjusting the brake pedal and
rear brake lever free play and
checking the brake pedal height ............ 8-32
Axle boots ................................................ 8-36
Brake light switches ................................. 8-37
Checking and lubricating the cables ........ 8-37
Checking and lubricating the front and
rear brake levers .................................... 8-38
Checking and lubricating
the brake pedal ...................................... 8-39
Checking the wheel hub bearings ............ 8-39
Lubricating the drive shaft universal
joint ......................................................... 8-40
Checking the stabilizer bushes ................ 8-40
Lubricating the rear knuckle pivots ........... 8-40
Lubricating the steering shaft ................... 8-41
Battery ...................................................... 8-41
Replacing a fuse ...................................... 8-44
Replacing a headlight bulb ....................... 8-45
Adjusting a headlight beam ...................... 8-47
Replacing the tail/brake light bulb ............ 8-47
Removing a wheel .................................... 8-47
Installing a wheel ...................................... 8-48
Troubleshooting ....................................... 8-49
Troubleshooting chart .............................. 8-50CLEANING AND STORAGE ..........................9-1
Cleaning ......................................................9-1
Storage .......................................................9-2
SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
U4S264E0.book Page 3 Thursday, August 5, 2010 1:24 PM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Fuses
4. Battery
5. Rear shock absorber assembly spring preload adjusting
ring
6. Engine oil filler cap
7. Oil filter cartridge
8. V-belt cooling duct check hose
1
26
7
8
5
3,4
1. Spark arrester
2. Storage compartment and tool kit
3. Air filter case
4. Spark plug
5. Front shock absorber assembly spring preload adjusting
ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug
1
2
87
6
3
4
5
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3-2
3
EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Handlebar switches
3. Starter (choke)
4. Parking brake lock plate
5. Horn switch
6. Drive select lever
7. Speedometer
8. Main switch
9. Fuel tank cap
10.On-Command four-wheel-drive/differential gear lock
switch
11.Throttle lever
12.Front brake leverU4S264E0.book Page 2 Thursday, August 5, 2010 1:24 PM
5-2
5
Front brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-3, 8-29, 8-30, 8-32
Rear brakeCheck operation, and correct if necessary.
Lubricate cables if necessary.
Check lever and pedal free play, and adjust if necessary.5-3, 8-29, 8-32
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary.5-4, 8-27
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-37
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-39
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-38
Axle bootsCheck for cracks or damage, and replace if necessary. 8-36
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-6 ITEM ROUTINE PAGEU4S264E0.book Page 2 Thursday, August 5, 2010 1:24 PM
6-1
6
EBU19881
OPERATION
EBU19901Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00631Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury.EBU26953Starting a cold engine NOTICEECB00150See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the key to “ON” and the engine stop
switch to“”.4. Shift the drive select lever into the neutral po-
sition. The neutral indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical cir-
cuit.
TIPThe engine can be started under the following con-
ditions:The drive select lever is in the neutral position.The rear brake lever is applied with the drive se-
lect lever in any position. However, it is recom-
mended to shift into the neutral position before
starting the engine.5. Use the starter (choke) in reference to the fig-
ure:
Position (1):
Cold engine start with ambient temperature
below 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature
between 0 °C (30 °F) and 30 °C (90 °F).
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6-3
6
EBU20291Starting a warm engine Follow the same procedure as for starting a cold
engine, with the exception that the starter (choke)
is not required when the engine is warm. Instead,
start the engine with the throttle slightly open.EBU20382Operating the drive select lever and
driving in reverse NOTICEECB00170Before shifting, stop the ATV, otherwise the
transmission may be damaged.Shifting: Forward
1. Bring the ATV to a complete stop.
2. Apply the brake pedal.
3. Shift from neutral to forward and vice versa by
moving the drive select lever along the shift
guide.TIPMake sure that the drive select lever is completely
shifted into position.
4. Open the throttle lever gradually.
Shifting: Reverse
WARNING
EWB00720Improper operation in reverse could make you
hit an obstacle or even a person behind you,
resulting in serious injury. When you shift into
reverse, make sure there are no people or ob-
stacles behind you. When it is safe to proceed,
go slowly.1. Drive select lever
2. F (Forward)
3. N (Neutral)
4. R (Reverse)
F
R
2
N3
4
1
U4S264E0.book Page 3 Thursday, August 5, 2010 1:24 PM
6-4
61. Bring the ATV to a complete stop.
2. Apply the brake pedal.
3. Shift from neutral to reverse and vice versa by
moving the drive select lever along the shift
guide.
TIPWhen in reverse, the reverse indicator light should
come on. If the indicator light does not come on,
have a Yamaha dealer check the electrical circuit.
4. Check behind for people or obstacles, and
then release the brake pedal.
5. Open the throttle lever gradually and continue
to watch to the rear while backing.EBU20682Engine break-in TIPFor ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the
figures given in hours.For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.There is never a more important period in the life of
your engine than the first 320 km (200 mi) or 20
hours of riding. For this reason, you should read
the following material carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 320 km (200 mi) or 20
hours. The various parts in the engine wear and
polish themselves to the correct operating clear-
ances. During this period, prolonged full-throttle
operation or any condition that might result in en-
gine overheating must be avoided.
1. Drive select lever
2. F (Forward)
3. N (Neutral)
4. R (Reverse)
F
R
2
N3
4
1
U4S264E0.book Page 4 Thursday, August 5, 2010 1:24 PM