EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-4
Brake pedal and rear brake lever ............... 4-5
Parking brake ............................................. 4-6
Shift pedal .................................................. 4-6
Drive select lever ........................................ 4-7
Recoil starter .............................................. 4-7
Fuel tank cap .............................................. 4-7Fuel .............................................................4-8
Fuel cock ....................................................4-9
Starter (choke) ..........................................4-11
Seat ..........................................................4-11
Storage compartment ...............................4-12
Front carrier ..............................................4-13
Rear carrier ...............................................4-13
Adjusting the rear shock absorber
assembly .................................................4-14
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
Battery ........................................................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3U1P066E0.book Page 1 Thursday, August 5, 2010 4:15 PM
Operating the drive select lever and
driving in reverse ...................................... 6-3
Shifting ....................................................... 6-4
Engine break-in .......................................... 6-6
Parking ....................................................... 6-7
Parking on a slope ..................................... 6-7
Accessories and loading ............................ 6-8
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-2Periodic maintenance chart for the
emission control system ...........................8-3
General maintenance and lubrication
chart ..........................................................8-5
Checking the spark plug .............................8-9
Engine oil and oil filter element .................8-11
Final gear oil .............................................8-18
Cleaning the air filter element ...................8-20
Cleaning the spark arrester ......................8-24
Adjusting the carburetor ............................8-25
Adjusting the engine idling speed .............8-26
Adjusting the throttle lever free play .........8-27
Valve clearance ........................................8-27
Adjusting the drive select lever safety
system cable ...........................................8-28
Brakes .......................................................8-28
Checking the front brake pads and rear
brake shoes ............................................8-28
Checking the brake fluid level ...................8-29
Changing the brake fluid ...........................8-30
Checking the front brake lever free play ...8-30
Adjusting the brake pedal height and
free play, and the rear brake lever free
play .........................................................8-31
Brake light switches ..................................8-34
Adjusting the clutch free play ....................8-35
Checking and lubricating the cables .........8-35
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Checking and lubricating the front and
rear brake levers .................................... 8-36
Checking the shift pedal ........................... 8-37
Checking and lubricating the brake
pedal ...................................................... 8-37
Checking the wheel hub bearings ............ 8-37
Lubricating the swingarm pivots ............... 8-38
Lubricating the steering shaft ................... 8-38
Battery ...................................................... 8-39
Replacing the fuse ................................... 8-42
Replacing a headlight bulb ....................... 8-43
Adjusting a headlight beam ...................... 8-45
Replacing the tail/brake light bulb ............ 8-45
Removing a wheel .................................... 8-46
Installing a wheel ...................................... 8-46
Troubleshooting ....................................... 8-48
Troubleshooting chart .............................. 8-49
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers .............................. 11-1
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2-3
2speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in a
new area.Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.Always use the size and type of tires specified in
this manual.Always maintain proper tire pressure as de-
scribed in this manual.Never modify an ATV through improper installa-
tion or use of accessories.Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING
EWB00071Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
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EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Headlights
2. Fuel cock
3. Recoil starter
4. Fuses
5. Battery
6. Tail/brake light
7. Rear shock absorber assembly spring preload adjusting
ring
8. Engine oil drain bolt
9. Shift pedal
9
1. Spark arrester
2. Storage compartment and tool kit
3. Air filter case
4. Engine oil filler cap
5. Brake pedal
6. Clutch adjusting screw
7. Oil filter element
8. Rear brake light switch
5
1234
6 7 8
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EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Drive select lever
2. Rear brake lever
3. Handlebar switches
4. Parking brake lock plate
5. Horn switch
6. Starter (choke)
7. Main switch
8. Brake fluid reservoir
9. Throttle lever
10.Front brake lever
11.Fuel tank cap
2
1
3
4
5
6
7
9
8
10
11
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EBU18323Speed limiter Your ATV is equipped with an adjustable speed
limiter. The speed limiter keeps the throttle from
fully opening, even when the throttle lever is
pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power avail-
able and the maximum speed of the ATV, turn
the adjusting screw in direction (a). To de-
crease the maximum engine power available
and the maximum speed of the ATV, turn the
adjusting screw in direction (b). Do not turn
the adjusting screw out more than 12 mm
(0.47 in) or the throttle cable could be dam-
aged. Always make sure the throttle lever free
play is adjusted to 3.0–5.0 mm (0.12–0.20 in).
(See page 8-27.) WARNING! Improper ad-
justment of the speed limiter and throttle
could cause throttle cable damage or im-
proper throttle operation. You could lose
control, resulting in an accident.
[EWB00241]
3. Tighten the locknut.EBU18391Front brake lever The front brake lever is located on the right handle-
bar. To apply the front brake, pull the brake lever
toward the handlebar grip.1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
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EBU18442Brake pedal and rear brake lever The brake pedal is located on the right side of the
ATV and the rear brake lever is located on the left
handlebar. To apply the rear brake, push down on
the brake pedal or pull the brake lever toward the
handlebar grip.1. Front brake lever
1. Brake pedal
1. Rear brake lever
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