Page 8 of 132

 
EBU17420 
TABLE OF CONTENTS 
LOCATION OF THE WARNING AND 
SPECIFICATION LABELS  ............................ 1-1
SAFETY INFORMATION  .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view .....................................................  3-1
Right view...................................................  3-1
Controls and instruments ...........................  3-2
INSTRUMENT AND CONTROL 
FUNCTIONS .................................................. 4-1
Main switch  ...............................................  4-1
Indicator lights  ...........................................  4-1
Handlebar switches  ...................................  4-2
Throttle lever  .............................................  4-3
Speed limiter  .............................................  4-3
Front brake lever  .......................................  4-4
Rear brake lever ........................................  4-4
Parking brake  ............................................  4-5
Drive select lever .......................................  4-6
Fuel tank cap .............................................  4-6
Fuel ...........................................................  4-6
Fuel cock  ...................................................  4-8
Starter (choke)  ..........................................  4-9Seat ......................................................... 4-10
Front carrier  ............................................. 4-11
Rear carrier  .............................................. 4-11
PRE-OPERATION CHECKS ..........................5-1
Fuel ............................................................ 5-3
Engine oil  ................................................... 5-3
Transmission oil  ......................................... 5-3
Front and rear brakes  ................................ 5-3
Throttle lever  .............................................. 5-3
Drive chain  ................................................. 5-3
Tires ........................................................... 5-3
Chassis fasteners  ...................................... 5-5
Instruments, lights and switches  ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine  ................................ 6-1
Starting a warm engine  .............................. 6-2
Operating the drive select lever and 
driving in reverse   .....................................6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope  ..................................... 6-5
Accessories and loading  ............................ 6-6 
     
        
        Page 23 of 132
 
4-1 
1
2
34
5
6
7
8
9
10
11
 
EBU17733 
INSTRUMENT AND CONTROL FUNCTIONS 
EBU17760 
Main switch  
The positions of the main switch are as follows: 
ON 
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed. 
OFF 
All electrical systems are off. The key can be re-
moved.
 
EBU17793 
Indicator lights  
EBU17860 
Neutral indicator light “”   
This indicator light comes on when the transmis-
sion is in the neutral position. 
EBU17830 
Reverse indicator light “”   
This indicator light comes on when the transmis-
sion is in the reverse position. 
1. Main switch
OFF ON
1
 
1.  Reverse indicator light “R”
2.  Neutral indicator light “N”
1
2 
     
        
        Page 24 of 132

 
4-2 
1
2
34
5
6
7
8
9
10
11
 
EBU18061 
Handlebar switches  
EBU18080 
Engine stop switch “/”  
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “ ”. 
EBU18101 
Start switch “”   
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine. 
EBU18152 
Light switch “/ /OFF”   
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICE 
ECB00041  
Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. See page 8-40 for battery charging 
information. 
EBU18170 
Horn switch “”   
Press the switch to sound the horn. 
1. Horn switch “ ”
2. Light switch “ / /OFF”
3.  Engine stop switch “ / ”
4. Start switch “ ”
2
3
41 
     
        
        Page 29 of 132

 
4-7 
1
2
34
5
6
7
8
9
10
11
 
1. Before refueling, turn off the engine and be
sure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity
of sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling,
be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel reach-
es the bottom of the filler tube. Because fuel
expands when it heats up, heat from the en-
gine or the sun can cause fuel to spill out of
the fuel tank.3. Wipe up any spilled fuel immediately.  
NOTICE:  
 Immediately wipe off spilled
fuel with a clean, dry, soft cloth, since
fuel may deteriorate painted surfaces
or plastic parts. 
[ECB00981] 
 
4. Turn the fuel tank cap fully clockwise to make
sure it is securely closed.
WARNING
 
EWB02531  
Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow
some gasoline or inhale a lot of gasoline vapor,
or get some gasoline in your eyes, see your
doctor immediately. If gasoline spills on your
skin, wash with soap and water. If gasoline 
spills on your clothing, change your clothes. 
1.  Maximum fuel level
2.  Fuel tank filler tube 
Recommended fuel:
Regular unleaded gasoline only with a re-
search octane number of 91 or higher
Fuel tank capacity:
7.0 L (1.85 US gal, 1.54 Imp.gal)
Fuel reserve amount:
1.3 L (0.34 US gal, 0.29 Imp.gal) 
     
        
        Page 35 of 132
 
5-2 
1
2
3
45
6
7
8
9
10
11
 
Throttle lever 
 
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary. 
 
Check cable free play, and adjust if necessary.5-3, 8-25  
Control cables 
 
Make sure that operation is smooth. Lubricate if necessary. 8-36 
Drive chain 
 
Check chain slack, and adjust if necessary. 
 
Check chain condition. Lubricate if necessary.5-3, 8-33, 8-35  
Wheels and tires 
 
Check wheel condition, and replace if damaged. 
 
Check tire condition and tread depth. Replace if necessary. 
 
Check air pressure. Correct if necessary.5-3  
Brake levers 
 
Make sure that operation is smooth. Lubricate lever pivoting points
if necessary.8-36  
Chassis fasteners 
 
Make sure that all nuts, bolts and screws are properly tightened. 5-5 
Instruments, lights and
switches 
 
Check operation, and correct if necessary. 5-6 
Battery 
 
Check electrolyte level. Fill with distilled water if necessary. 5-6, 8-40 
ITEM ROUTINE PAGE 
     
        
        Page 39 of 132
 
5-6 
1
2
3
45
6
7
8
9
10
11
 
EBU19850 
Instruments, lights and switches  
Check that all instruments, lights and switches are
working properly. Correct if necessary. 
EBU19860 
Battery  
Check the fluid level in the battery. Fill with distilled
water if necessary. (See page 8-40.) 
     
        
        Page 76 of 132

 
8-7 
1
2
3
4
5
6
78
9
10
11
 
EBU23061
TIP
 
Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or 
muddy areas, or at full-throttle. 
16 Engine oil strainer 
 
Clean. 
√√√  
17 Transmission oil 
  
 
Change. 
 
Check ATV for oil leakage, and correct if necessary. 
√√  
18 
* 
Moving parts and 
cables
 
 
Lubricate. 
√√√√  
19 
* 
Throttle lever hous-
ing and cable
 
 
Check operation and correct if necessary. 
 
Check throttle cable free play and adjust if neces-
sary. 
 
Lubricate throttle lever housing and cable. 
√√√√√  
20 
* 
Front and rear brake 
switches
 
 
Check operation and correct if necessary. 
√√√√√  
21 
* 
Lights and switches
 
 
Check operation and correct if necessary. 
 
Adjust headlight beams. 
√√√√√  
22 
* 
Battery
 
 
Check electrolyte level and specific gravity, and 
correct if necessary. 
 
Make sure that the breather hose is properly 
routed. 
√√√√√ 
NO. ITEMCHECK OR MAINTENANCE 
JOBINITIAL EVERY
Whichev-
er comes 
firstmonth 1 3 6 6 12
km 
(mi)320 
(200)1300 
(800)2500 
(1600)2500 
(1600)5000 
(3200)
hours 20 80 160 160 320 
     
        
        Page 118 of 132
 
8-49 
1
2
3
4
5
6
78
9
10
11
WARNING
 
EWB02280  
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi- 
lot lights from water heaters or furnaces.