Page 75 of 132

8-6
1
2
3
4
5
6
78
9
10
11
5
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
6
*
Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
7
*
Upper and lower
arm pivots
Lubricate with lithium-soap-based grease.
√√√
8 Drive chain
Check chain slack and adjust if necessary.
Check rear wheel alignment and correct if neces-
sary.
Clean and lubricate.
√√√√√
9
*
V-belt
Check for wear, cracks or other damage, and
replace if necessary.
√√
10
*
Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
11
*
Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
12
*
Front knuckle piv-
ots
Lubricate with lithium-soap-based grease.
√√√
13
*
Steering shaft
Lubricate with lithium-soap-based grease.
√√√
14
*
Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
15 Engine oil
Change.
Check ATV for oil leakage, and correct if necessary.
√ √√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
Page 120 of 132

9-1
1
2
3
4
5
6
7
89
10
11
EBU25860
CLEANING AND STORAGE
EBU25902
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced
stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the lin-
ings.
[EWB02311]
NOTICE:
Excessive water pres-sure may cause water seepage and
deterioration of wheel bearings, brakes,
transmission seals and electrical devices.
Many expensive repair bills have resulted
from improper high-pressure detergent
applications such as those available in
coin-operated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
Page 125 of 132
10-3
1
2
3
4
5
6
7
8
910
11
Chassis:
Frame type:
Steel tube frame
Caster angle:
6.0 °
Trail:
15.0 mm (0.59 in)
Front tire:
Type:
Tubeless
Size:
AT20 x 7-8
Manufacturer/model:
DUNLOP/KT536A
Rear tire:
Type:
Tubeless
Size:
AT22 x 10-8
Manufacturer/model:
DUNLOP/KT537A
Loading:
Maximum loading limit:
105.0 kg (231 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
20.0 kPa (0.200 kgf/cm
2
, 2.9 psi)
Rear:
25.0 kPa (0.250 kgf/cm
2
, 3.6 psi)Minimum:
Front:
17.0 kPa (0.170 kgf/cm
2
, 2.5 psi)
Rear:
22.0 kPa (0.220 kgf/cm
2
, 3.2 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
8 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
8 x 8.0AT
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Swing axle
Spring/shock absorber type:
Coil spring/oil damper
Page 126 of 132
10-4
1
2
3
4
5
6
7
8
910
11
Wheel travel:
70 mm (2.8 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
80 mm (3.1 in)
Electrical system:
Ignition system:
DC CDI
Charging system:
AC magneto
Battery:
Model:
12N12C-4A-2
Voltage, capacity:
12 V, 12.0 Ah
Headlight:
Bulb type:
Krypton bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 30/30 W
×
2
Tail/brake light:
12 V, 5.0/21.0 W
×
1
Neutral indicator light:
12 V, 1.7 W
×
1
Reverse indicator light:
12 V, 1.7 W
×
1
Fuses:
Main fuse:
15.0 A