2011 YAMAHA EC-03 brake light

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
Further safe-riding points ................ 1-4
Charging the battery safely ............. 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments................. 2-3
EC-03 FEATURES............................. 3-1
Features ......................................... 3-1
Standard mode/power mode .......... 3-1
Traveling distance .......................... 3-2
Effective use of the battery ............. 3-3
Battery level .................................... 3-4
INSTRUMENT AND CONTROL
FUNCTIONS....................................... 4-1
Beeper ............................................ 4-1
Main switch/steering lock ................ 4-1
Multi-function display ...................... 4-2
Using the security lock .................... 4-7
Handlebar switches ...................... 4-11
Front brake lever .......................... 4-11
Rear brake lever ........................... 4-11
Seat .............................................. 4-12
Helmet holder ............................... 4-12
Luggage hook ............................... 4-13
Grab bar ....................................... 4-13FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 5-1
CHARGING THE BATTERY.............. 6-1
Battery charging location ................ 6-1
Charging procedure ....................... 6-3
Charging time ................................. 6-8
Display of charging progress
status .......................................... 6-9
About the battery ............................ 6-9
OPERATION AND IMPORTANT
RIDING POINTS................................. 7-1
Preparations for starting off ............ 7-1
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-4
Braking ........................................... 7-5
Parking ........................................... 7-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 8-1
General maintenance and
lubrication chart .......................... 8-2
Checking for irregular motor
sounds ........................................ 8-4
Checking the accelerator grip ........ 8-4
Tires ............................................... 8-5
Cast wheels .................................... 8-6
Adjusting the front and rear
brake lever free play ................... 8-6Checking the front and rear brake
shoes ........................................... 8-8
Checking and lubricating the
cables .......................................... 8-8
Lubricating the front and rear
brake levers ................................. 8-9
Checking and lubricating the
centerstand .................................. 8-9
Checking the front fork .................. 8-10
Checking the steering ................... 8-10
Checking the wheel bearings ........ 8-11
Replacing the headlight bulb ........ 8-11
Replacing the tail/brake light
bulb ............................................ 8-12
Replacing a turn signal light
bulb ............................................ 8-13
Checking the charging cord and
charging plug ............................. 8-14
Troubleshooting ............................ 8-15
SCOOTER CARE AND STORAGE.... 9-1
Matte color caution ......................... 9-1
Care ................................................ 9-1
Storage ........................................... 9-3
SPECIFICATIONS ........................... 10-1
CONSUMER INFORMATION........... 11-1
Identification numbers ................... 11-11CB-9-E0.book 1 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

1-4
SAFETY INFORMATION
1passing or being passed by
large vehicles.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.

Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or motor power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 8-5 for tire
specifications and more information on
replacing your tires.Transporting the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.

Remove all loose items from the
scooter.

Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.

Secure the scooter with tie-downs
or suitable straps that are attached
to solid parts of the scooter, such
as the frame or upper front fork tri-
ple clamp (and not, for example, to
rubber-mounted handlebars or
turn signals, or parts that could
break). Choose the location for the
straps carefully so the straps will
not rub against painted surfaces
during transport.

The suspension should be com-
pressed somewhat by the
tie-downs, if possible, so that the
scooter will not bounce excessive-
ly during transport.
EAUT2030
Further safe-riding points 
Make sure to signal clearly when
making turns.

Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.

Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.

Be careful when passing parked
cars. A driver might not see you
and open a door in your path.

Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.

The brake lining could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.

Always wear a helmet, gloves,
trousers (tapered around the cuff
1CB-9-E0.book 4 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

INSTRUMENT AND CONTROL FUNCTIONS
4-4
2
345
6
7
8
9
TIPWhen the vehicle is in the riding mode,
the beeper sounds. The beeper stops
when either brake lever is squeezed orthe vehicle starts moving.
Control buttons
Button 1 “POWER”
Button 2 “SET”
Button 3 “SELECT”
The following operations and settings
are made using these buttons.
Changing from the standby mode
to the riding mode

Switching between the standard
mode and the power mode

Switching between the odometer
and the tripmeter

Resetting the tripmeter

Registering or changing the secu-
rity number

Locking and unlocking the security
lock
Speedometer
The speedometer shows the riding
speed.Tripmeter “Trip”
The tripmeter shows the distance trav-
eled since it was last set to zero. To re-
set the tripmeter, push and hold button
3 “SELECT” for a few seconds until
“0.0” is displayed.
Odometer “Odo”
Push button 3 “SELECT” for at least
one second to switch the display to the
odometer.
The odometer shows the total distance
traveled. Use the odometer as a refer-
ence for the intervals between perform-
ing periodic maintenance.
Push button 3 for at least one second to
switch the display to the tripmeter.
Temperature warning display
“HEAT”/“COOL”
The EC-03 is equipped with a tempera-
ture protection function to protect the
battery and control unit.
If a problem is detected, the tripmeter/
odometer display is canceled and
“COOL” or “HEAT” flash.

When the temperature of the bat-
tery or control unit exceeds a spec-
ified temperature, “HEAT” flashes.

When the temperature of the bat-
tery falls below a specified temper-
ature, “COOL” flashes.
TIP
When the temperature of the bat-
tery exceeds a specified tempera-
ture, “HEAT” flashes and the
driving power is reduced to limit
the electric output from the battery,
but this is normal.

When the temperature of the bat-
tery falls below a specified temper-
ature, “COOL” flashes and the
driving power is reduced to limit
the electric output from the battery,
but this is normal.

If the vehicle is ridden for an ex-
tended period in high tempera-
tures, “HEAT” may flash and the
riding speed may be reduced.

If the vehicle is ridden after it has
been left in a hot place or under di-
rect sunlight, “HEAT” may flash
and the riding speed may be re-
duced.

If the vehicle is ridden after it has
been left in an excessively cold
place (less than 0 C), “COOL”
1CB-9-E0.book 4 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

INSTRUMENT AND CONTROL FUNCTIONS
4-11
1
2
34
5
6
7
8
9
EAU12348
Handlebar switches Left
EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12500
Horn switch “ ”
Press this switch to sound the horn.
EAU12900
Front brake lever The front brake lever is located on the
right handlebar grip. To apply the front
brake, pull this lever toward the handle-
bar grip.
EAU12950
Rear brake lever The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the handle-
bar grip.
1. Turn signal switch “ / ”
2. Horn switch “ ”
1
2
1. Front brake lever
1
1. Rear brake lever
1
1CB-9-E0.book 11 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

PERIODIC MAINTENANCE AND ADJUSTMENT
8-3
1
2
3
4
5
6
78
9
7*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly
tightened.
8Front brake lever
pivot shaft• Lubricate with
lithium-soap-based grease.
9Rear brake lever
pivot shaft• Lubricate with
lithium-soap-based grease.
10Centerstand• Check operation.
• Lubricate.
11 *Front fork• Check operation and for oil
leakage.
12 *Shock absorber
assembly• Check operation and shock
absorber for oil leakage.
13 *Front and rear
brake switches• Check operation.
14Moving parts and
cables• Lubricate.
15 *Accelerator grip• Check operation.
• Correct if necessary.
16 *Lights, signals and
switches• Check operation.
• Adjust headlight beam.
17 *Motor noise• Check for irregular noise coming
from the motor.
• Correct if necessary.
18 *Charging cord and
plug• Check condition and for
damage.
• Replace if necessary. NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km 6000 km 12000 km 18000 km 24000 km
1CB-9-E0.book 3 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

PERIODIC MAINTENANCE AND ADJUSTMENT
8-12
2
3
4
5
6
789 2. Disconnect the headlight coupler,
and then remove the bulb cover.
3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24133
Replacing the tail/brake light
bulb 1. Remove the tail/brake light lens by
removing the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
1. Screw
1. Headlight coupler
2. Headlight bulb cover
1
1
2
1. Headlight bulb holder
1
1. Tail/brake light lens
2. Screw
1
2
1CB-9-E0.book 12 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

PERIODIC MAINTENANCE AND ADJUSTMENT
8-13
1
2
3
4
5
6
78
93. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]

EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]

1. Tail/brake light bulb
1
1. Turn signal light lens
2. Screw
1
2
1. Turn signal light bulb
1
1CB-9-E0.book 13 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分

PERIODIC MAINTENANCE AND ADJUSTMENT
8-15
1
2
3
4
5
6
78
9
EAU50182
Troubleshooting If a problem occurs, check the following
before taking the vehicle to a Yamaha
dealer. However, if no electric power is
supplied (nothing appears in the dis-
play), have a Yamaha dealer check the
vehicle.
The vehicle does not enter the
standby mode when the key is
turned to “ON”
Check the following:
1. Is the vehicle currently being
charged?
The vehicle does not enter the
standby mode when the key is
turned to “ON” during charging.
2. Was the key turned to “ON” while
the accelerator grip was being
opened?
If the key is turned to “ON” while
the accelerator grip is opened, the
vehicle does not enter the standby
mode. Close the accelerator grip,
turn the key to “OFF” and then
back to “ON”.
If the vehicle still fails to enter the stand-
by mode, have a Yamaha dealer checkthe vehicle.
The vehicle does not start off
Is the vehicle in the riding mode? (Does
the operating status indicator “RUN”
appear in the display?)
The vehicle cannot be ridden unless it
is in the riding mode.
After checking the above, try starting off
again by following the procedures de-
scribed on page 7-1 “Preparations for
starting off” and page 7-3 “Starting off”
to restart the vehicle.
If the vehicle still does not start off, have
a Yamaha dealer check it.
The warning mark “ ” appears
Turn the key to “OFF” and then back to
“ON”. If the warning mark “ ” still ap-
pears, have a Yamaha dealer check
the vehicle.
TIPAlthough the warning mark appears,
the vehicle can still be ridden if the op-
erating status indicator “RUN” appearsand the vehicle is in the riding mode.A light does not come on
Check the following:
1. Is the vehicle currently being
charged? Lights do not come on if
the vehicle is being charged.
2. Is the key turned to “ON”? (Does
anything appear in the display?)
If nothing appears in the display,
the auto-off function may be acti-
vated. Turn the key to “OFF” and
then back to “ON”.
3. Are all switches working properly?
After checking the above, and a light
does still not come on, proceed with the
following.

If the headlight fails to come on,
the bulb may be burned out. Refer
to page 8-11 for replacement pro-
cedures.

If a tail/brake light or turn signal
light fails to come on, a bulb may
be burned out. Refer to page 8-12
or 8-13 for replacement proce-
dures.
If a light still does not come on, a fuse
may be blown. Have a Yamaha dealer
check the vehicle.
1CB-9-E0.book 15 ページ ２０１０年１０月１５日　金曜日　午前１０時１９分