Page 68 of 148

7-11
1
2
3
4
5
67
8
9
10
11
iar with your ATV. Make sure that this area is free
of obstacles and other riders. You should practice
control of the throttle, brakes, shifting procedures,
and turning techniques in this area before trying
more difficult terrain.
Set the parking brake and follow the instruction on
page 6-1 to start the engine. Once it has warmed
up you are ready to begin riding your ATV. As you
get on the ATV, be sure not to accidentally move
the shift pedal. With the engine idling, pull the
clutch lever to disengage the clutch and shift into
1st gear, and then release the parking brake. Open
the throttle gradually, and at the same time, re-
lease the clutch lever slowly. Once the ATV has at-
tained adequate speed, release the throttle lever
and at the same time, quickly pull in the clutch le-
ver and shift into 2nd gear. Open the throttle part
way and gradually release the clutch.
WARNING!
If the throttle is applied too abruptly or if the
throttle is not released during shifting, or if the
shift pedal is not released before applying the
throttle, the front wheels may lift off the
ground, resulting in a loss of directional con-
trol.
[EWB02631]
NOTICE:
Do not shift gears without
releasing the throttle. Damage to the engine or
drive train may occur.
[ECB01071]
Use this same procedure as you move into the
higher gears. Be sure to coordinate the use of the
throttle and shift pedal properly.
Avoid higher speeds until you are thoroughly famil-
iar with the operation of your ATV.
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. As
you slow down, shift to a lower gear. Be sure that
the engine has sufficiently slowed before engaging
a lower gear. Improper use of the brakes or shifting
can cause the tires to lose traction, reducing con-
trol and increasing the possibility of an accident.
TURNING YOUR ATVWARNING
EWB01771
Always follow proper procedures for turning
as described in this Owner’s Manual. Practice
turning at low speeds before attempting to turn
at faster speeds. Do not turn at speeds too fast
for your skills or the conditions. ATV could go
out of control, causing a collision or overturn.
To achieve maximum traction on unpaved surfac-
es, the two rear wheels turn together at the same
speed. Therefore, unless the wheel on the inside
of the turn is allowed to slip or lose some traction,
Page 74 of 148

7-17
1
2
3
4
5
67
8
9
10
11
CROSSING THROUGH SHALLOW WATER
WARNING
EWB01641
Operating this vehicle through deep or fast-
flowing water can lead to loss of control or an
overturn. To reduce your risk of drowning or
other injuries, use care when crossing through
water. Never operate this ATV water deeper
than the depth specified in your Owner’s Man-
ual, as tires may float, increasing the risk of an
overturn.
The ATV can be used to cross slow moving, shal-
low water of up to a maximum of 35 cm (14 in) in
depth. Before entering the water, choose your pathcarefully. Enter where there is no sharp drop off,
and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care-
fully.
Test your brakes after leaving the water. If neces-
sary, apply them several times to let friction dry out
the linings. Do not continue to ride your ATV with-
out verifying that you have regained proper braking
ability.
WARNING! Wet brakes may have re-
duced stopping ability, which could cause loss
of control.
[EWB02621]
OK
Page 84 of 148

8-6
1
2
3
4
5
6
78
9
10
11
5 * Brake hoses
Check for cracks or other damage, and replace if
necessary.
√√√√
Replace. Every 4 years
6 * Parking brake
Check operation and adjust if necessary.
√√√√√
7 * Wheels
Check runout and for damage, and replace if nec-
essary.
√√√√√
8 * Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√√√√√
9 * Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
10 *Upper and lower
arm pivots
Lubricate with lithium-soap-based grease.
√√√
11 Drive chain
Check chain slack and adjust if necessary.
Check rear wheel alignment and correct if neces-
sary.
Clean and lubricate.
√ √√√
12 * Drive chain roller
Check for wear and replace if necessary.
√√√
13 * Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
14 *Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
Page 121 of 148
8-43
1
2
3
4
5
6
78
9
10
11
EBU24853
Drive chain slack
The drive chain slack should be checked before
each ride and adjusted if necessary.
To check the drive chain slack
1. Place the ATV on a level surface.
TIP
When checking and adjusting the drive chain
slack, there should be no weight on the ATV and
all tires must be touching the ground.
2. Move the ATV back and forth to locate the
tightest portion of the drive chain, and then
measure the drive chain slack as shown.3. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack
1. Place the ATV on a level surface.
2. Loosen the axle holding nuts. Drive chain slack:
12.0–18.0 mm (0.47–0.71 in)
1. Drive chain slack
1
Page 138 of 148
9-3
1
2
3
4
5
6
7
89
10
11
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
TIP
Make any necessary repairs before storing the
ATV.
Page 141 of 148

10-3
1
2
3
4
5
6
7
8
910
11
Manufacturer/model:
DUNLOP/KT851B
Rear tire:
Type:
Tubeless
Size:
AT20 x 10-9
Manufacturer/model:
DUNLOP/KT877A
Loading:
Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
30.0 kPa (0.300 kgf/cm
2
, 4.4 psi)
Rear:
30.0 kPa (0.300 kgf/cm
2
, 4.4 psi)
Minimum:
Front:
27.0 kPa (0.270 kgf/cm
2
, 4.0 psi)
Rear:
27.0 kPa (0.270 kgf/cm
2
, 4.0 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
10 x 6.0AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
9 x 8.5AT
Front brake:
Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
230 mm (9.1 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Page 146 of 148

O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking brake free play, adjusting ................................ 8-38
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
R
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 2-1
Seat .............................................................................. 4-11
Shifting ........................................................................... 6-2
Shift pedal ...................................................................... 4-7
Shift pedal, checking .................................................... 8-46
Shock absorber assemblies, adjusting the front .......... 4-12
Shock absorber assembly, adjusting the rear .............. 4-13
Spark arrester, cleaning ............................................... 8-22
Spark plugs, checking .................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-11
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots.......................................................................... 8-48
Suspension relay arm and connecting arm pivoting
points, lubricating the rear.......................................... 8-47
T
Tail/brake light bulb, replacing ..................................... 8-52
Throttle lever .......................................................... 4-2
,
5-4Throttle lever free play, adjusting ................................. 8-34
Throttle OverRide System .............................................. 4-3
Tires ............................................................................... 5-4
Transmission oil ................................................... 5-3
,
8-10
Troubleshooting ........................................................... 8-54
Troubleshooting charts................................................. 8-56
V
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-47
Wheel, installing ........................................................... 8-54
Wheel, removing .......................................................... 8-53