2011 TOYOTA AYGO radiator

IN CASE OF AN EMERGENCY225
If engine speed does not increase when
the accelerator pedal is depressed, there
may be a problem somewhere in the elec-
tronic throttle control system.
At this time, vibration may occur. Howev-
er, if you depress the accelerator pedal
more firmly and slowly, you can drive your
vehicle at low speeds. Have your Toyota
checked by any authorized Toyota dealer
or repairer, or another duly qualified and
equipped professional, as soon as pos-
sible.
Even if the abnormality of the electronic
throttle control system is corrected during
low speed driving, thesystem may not be
recovered until the engine is stopped and
the engine switch is turned to “ACC” or
“LOCK” position.
CAUTION
Be especially careful to prevent erro-
neous pedal operation.
If your high engine coolant temperature
warning light flashes to indicates over-
heating, if you experience a loss of
power, or if you hear a loud knocking
or pinging noise, the engine has prob-
ably overheated. You should follow this
procedure...
1. Pull safely off the road, stop the ve-
hicle and turn on your emergency
flashers. Put the transmission in “N”
(multi−mode manual transmission), or
neutral (manual transmission) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the engine switch off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from the
radiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
AYGO WE 99E37E11 02.18
If you cannot increase engine
speed (vehicles with multi−mode
manual transmission or vehicle
stability control system)
If your vehicle overheats

226IN CASE OF AN EMERGENCY
4. If the coolant is leaking, stop the en-
gine immediately. Call any authorized
Toyota dealer or repairer, or another
duly qualified and equipped profession-
al, for assistance.
5. If there are no obvious leaks, check
the coolant reservoir. If it is dry, add
coolant to the reservoir while the
engine is running. Fill it about half full.
For the coolant type see “Coolant type
selection” on page 267 in Section 7−2.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
6. After the engine coolant temperature
has cooled to normal, again check the
coolant level in the reservoir. If
necessary, bring it up to half full again.
Serious coolant loss indicates a leak in
the system. You should have it
checked as soon as possible at any
authorized Toyota dealer or repairer, or
another duly qualified and equipped
professional.1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place well away from
the traffic. Avoid stopping on the center
divider of a highway. Park on a level
spot with firm ground.
2. Stop the engine and turn on your
emergency flashers.
3.Manual transmission:
Firmly set the parking brake and put
the transmission in reverse.
Multi−mode manual transmission:
Securely apply the parking brake and
turn the engine switch “ON”. After the
operation, shift the shift lever to “M(1)”,
“E(1)” or “R”.
4. Have everyone get out of the vehicle
onthesideawayfromtraffic.
5. Read the following instructions thor-
oughly.
CAUTION
When jacking, be sure to observe the
following to help reduce the possibil-
ity of death or serious injury:
DFollow jacking instructions.
DDo not put any part of your body
under a vehicle supported by a
jack. Otherwise, death or serious
injury may occur.
DDo not start or run the engine while
your vehicle is supported by the
jack.
DStop the vehicle on a level firm
ground, firmly set the parking brake
and put the transmission in reverse.
Block the wheel diagonally opposite
to the one being changed if neces-
sary.
AYGO WE 99E37E11 02.18
If you have a flat tire—

258DO−IT−YOURSELF MAINTENANCE: Introduction
MS71020
1. Windshield washer and rear window
washer fluid tank
2. Engine oil level dipstick
3. Engine oil filler cap
4. Fuse block
5. Battery6. Engine coolant reservoir
7. Condenser
8. Electric cooling fan
9. Radiator
AYGO WE 99E37E1102.18
Engine compartment overview

260DO−IT−YOURSELF MAINTENANCE: Introduction
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
This Section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:
CAUTION
DWhen the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
DRight after driving, the engine
compartment—the engine, radiator,
exhaust manifold, and spark plug
boots, etc. —will be hot. So be
careful not to touch them. Oil,
fluids and spark plugs may also be
hot.
DIf the engine is hot, do not remove
the radiator cap or coolant reser-
voir cap or loosen the drain plugs,
to prevent burning yourself.
DDo not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.
DDo not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
DBe extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
DDo not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
DBe sure that the engine is off if you
work near the electric cooling fan
or radiator grille. With the engine
on, the electric cooling fan will au-
tomatically start to run if the en-
gine coolant temperature is high
and/or the air conditioning is on.
DUse eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
DUsed engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
DDo not leave used oil within the
reach of children.
DDispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
DTake care when filling the brake
fluid reservoir because brake fluid
can harm your hands or eyes. If
fluid gets on your hands or in your
eyes, flush the affected area with
clean water immediately. If you still
feel uncomfortable with your hands
or eyes, go to the doctor.
AYGO WE 99E37E1102.18
Do−it−yourself service
precautions

DO−IT−YOURSELF MAINTENANCE: Introduction261
NOTICE
zRemember that battery and ignition
cables carry high currents or volt-
ages. Be careful not to accidentally
cause a short circuit.
zAdd only “Toyota Super Long Life
Coolant” or similar high quality eth-
ylene glycol based non−silicate,
non−amine, non−nitrite, and non−bo-
rate coolant with long−life hybrid
organic acid technology to fill the
radiator. “Toyota Super Long Life
Coolant” is a mixture of 50% cool-
ant and 50% deionized water.
zIf you spill some of the coolant, be
sure to wash it off with water to
prevent it from damaging any parts
or paint.
zDo not allow dirt or anything else
to fall through the spark plug holes.
zDo not pry the outer electrode of a
spark plug against the center elec-
trode.
zUse only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
zIf you spill brake fluid, be sure to
wash it off with water to prevent it
from damaging any parts or paint.
zDo not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.
zBe careful not to scratch the glass
surfaces with the wiper frames.
zWhen closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
Positioning a floor jack
MS71009a
Do not jack up
Do not jack upDo not jack up
Do not jack up
Front of
vehicle
When jacking up your vehicle with the
floor jack, position the jack correctly as
shown in the illustrations.
Jack position
................
Front—Front suspension member
Rear—Transport hook
Support position and Cantilever−type
jack position
.................
CAUTION
When jacking, be sure to observe the
following to help reduce the possibil-
ity of personal injury:
DWhen using a floor jack, follow the
instructions of the manual provided
with the jack.
DDo not put any part of your body
under the vehicle supported by the
floor jack. Always use floor jack
and/or automotive jack stand on a
solid, flat, level surface. Personal
injury may occur.
DDo not start or run the engine while
your vehicle is supported by the
floor jack.
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DO−IT−YOURSELF MAINTENANCE: Engine and Chassis263
Section 7−2
DO−IT−YOURSELF MAINTENANCE
Engine and Chassis
DChecking the engine oil level 264........................
DChecking the engine coolant level 267...................
DChecking the radiator and condenser 268................
DChecking the clutch pedal free play 269..................
DChecking tire inflation pressure 269.....................
DChecking and replacing tires 270........................
DRotating tires 272......................................
DInstalling snow tires and chains 273.....................
DReplacing wheels 275..................................
DAluminum wheel precautions 275.......................
AYGO WE 99E37E1102.18

DO−IT−YOURSELF MAINTENANCE: Engine and Chassis267
Look at the see−through coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the “F” and “L” lines on the reservoir.
If the level is low, add coolant. (For the
coolant type, see “Coolant type selec-
tion” described below.)
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the “L” line, add
coolant. Bring the level up to the “F” line.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, engine coolant filler cap,
radiator cap and drain cock and water
pump.
If you can find no leak, have any autho-
rized Toyota dealer or repairer, or another
duly qualified and equipped professional,
test the cap pressure and check for leaks
in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine coolingsystem.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based non−silicate, non−amine, non−nitrite,
and non−borate coolant with long−life hy-
brid organic acid technology. (Coolant with
long−life hybrid organic acid technology is
a combination of low phosphates and or-
ganic acids.)
“Toyota Super Long Life Coolant” is a mix-
ture of 50% coolant and 50% deionized
water. This coolant provides protection
down to about−35_C(−31_F).
NOTICE
Do not use plain water alone.
AYGO WE 99E37E1102.18
Checking the engine coolant
level

268DO−IT−YOURSELF MAINTENANCE: Engine and Chassis
Z72109
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in the malfunction of your engine
coolant system, with proper usage.
“Toyota Super Long Life Coolant” is
formulated with long−life hybrid organic
acid technology and has been specifically
designed to avoid engine coolingsystem
malfunction in Toyota vehicles.
Please contact any authorized Toyota
dealer or repairer, or another duly quali-
fied and equipped professional, for further
details.If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to any authorized
Toyota dealer or repairer, or another duly
qualified professional.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser, when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
AYGO WE 99E37E1102.18
Checking the radiator and
condenser