13B-18V4 MR-372-J84-13B000$030.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
COMPUTER REPLACEMENT, PROGRAMMING AND REPROGRAMMING OPERATIONS
Before reprogramming or removing the computer in After-Sales operations, save the following data to the
diagnostic tool:
– The C2I parameters (individual injector correction) and the engine adaptives using command SC003 Save
computer data.
The system can be reprogrammed with the diagnostic socket using the RENAULT CLIP diagnostic tool
(Consult Technical Note 3585A, Computer programming and reprogramming procedure, and follow the
instructions given by the diagnostic tool).
Any time the computer has been reprogrammed
– Use the diagnostic tool command SC001 Enter saved data to restore the C2I and the engine adaptives.
– Use command AC028 Static test to reinitialise the computer (fan assembly, etc.).
– When changing the pump, refer to the high pressure pump replacement procedure (consult Technical Note 5011A,
Repriming Delphi high pressure pumps on K9K engines).
– Switch the ignition off and then on again.
–Activate the starter without releasing the key until the engine starts (the engine start time can be up to 20
seconds).
– Stop the engine (to initialise the computer) and wait 30 seconds.
– Switch the ignition on again and use the diagnostic tool to carry out the following steps:
– Run command VP010 Enter VIN.
– After injection system programming, stored faults may appear on other computers. Clear the memory of these
computers. IMPORTANT:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
Vehicle ignition on.
Main switch in rest position (the computer then detects the rest position).
Switch in Cruise control position to activate the Cruise control function.
Switch in Speed limiter position to activate the Speed limiter function.
IMPORTANT
– Switch on the diagnostic tool (mains or cigarette lighter supply).
– Connect a battery charger.
– Switch off all electrical consumers (lights, interior lights, air conditioning, radio/CD, etc.).
– Wait for the engine to cool (engine coolant temperature below 60°C and air temperature below 50°C).
DIESEL INJECTION
Fault finding – Replacement of components
13B-27
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF005
PRESENT
OR
STOREDENGINE SPEED SENSOR CIRCUIT1.DEF: Inconsistency.
2.DEF: No signal.
3.DEF: Too many additional teeth.
4.DEF: Teeth missing.
5.DEF: Additional teeth.
6.DEF: Too many teeth missing.
NOTESSpecial notes:
If 1.DEF, 2.DEF, 3.DEF, 6.DEF present: the engine stops and the level 1 warning
light illuminates along with the message Faulty injection.
If 4.DEF, 5.DEF, the engine performance is 75%, no warning light illuminates.
Conditions for applying the fault finding procedure to a stored fault:
the fault is present with the engine under the starter or idling.
Check the connection and condition of the 2-track connector of the engine speed sensor. Repair if necessary.
Ensure the sensor is correctly fitted on the engine.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Measure the resistance at the engine speed sensor terminals.
Replace the engine speed sensor if the resistance is not:
– for 80hp versions (K9K 722): 800 Ω ± 80 Ω at 20°C
– for 100hp versions (K9K 728/729): 680 Ω ± 68 Ω at 20°C
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track A Track F2 computer connector B
Sensor connector track BTrack F3 computer connector B
Repair if necessary.
Check that the flywheel ring gear is not defective (missing teeth).
DDCR_V44_DF005P/DDCR_V48_DF005P
13B-28
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF007
STOREDRAIL PRESSURE SENSOR CIRCUIT
CC.0: Short circuit to earth.
CO.1: Open circuit or short circuit to + 12 volts.
1.DEF: inconsistency.
2.DEF: Below minimum threshold.
3.DEF: Above maximum threshold.
NOTESPriority when dealing with a number of faults:
– Deal with fault DF113 Sensor supply voltage first.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started.
Special notes: if DF007, the engine stops and cannot be restarted, and the level 1
warning light illuminates along with the message Faulty injection.
Check the connection and condition of the 3-track connector of the rail pressure sensor.
Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 2 Track D3 computer connector B
Sensor connector track 1Track D2 computer connector B
Sensor connector track 3 Track D1 computer connector B
Repair if necessary.
If the fault is still present, there is a rail pressure sensor fault, replace the rail.
DDCR_V44_DF007M/DDCR_V48_DF007M
13B-36
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF016
STOREDEGR VALVE CONTROL CIRCUITCO.0: Open circuit or short circuit to earth.
CC.1: Short circuit to +12 volts.
NOTESConditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Special notes:
If fault DF016 is present: the engine is unstable and may even stall.
Starting difficult or even impossible when cold.
See Technical Note Wiring Diagrams of the vehicle concerned.
Check the connection and condition of the exhaust gas recirculation solenoid valve connector, component code
169.
Check the connection and condition of connector B (brown 48-track) of the injection computer, component code
120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for the supply: 13 V < X < 14 V (with the engine running), 11.5 V < X < 12.5 V (with the ignition on and
the engine stopped) on connection 3FB2 of component 169.
Check the insulation and continuity of the following connections:
–3GB between components 169 and 120,
–3FB2 between components 169 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Measure the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB of component 169. The resistance must be
between
7.5 Ω
< R < 8.5 Ω (at 20°C),
– measure the resistance between connections 3GC and 3JM of component 169. The resistance must be between
2.4 KΩ < R < 5.6 KΩ (at 20°C),
– measure the resistance between connections 3JM and 3EL of component 169. The resistance must be between
800 Ω < R < 3.6 KΩ (ατ 20°C),
if the value is not correct, replace the EGR valve (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal -
Refitting). If the EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve
offsets.
If the fault is still present, contact the Techline.
DDCR_V44_DF016M/DDCR_V48_DF016M
13B-72
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF107
STOREDCOMPUTER MEMORY
NOTESConditions for applying fault finding procedures to stored faults:
The fault is present with the engine running.
Special note:
If fault DF107, the engine stops and cannot be restarted and the level 1 warning light
illuminates along with the message Faulty injection.
Enter the individual injector corrections (C2I) using the diagnostic tool (command SC002).
If the fault is still present, contact the Techline.
DDCR_V44_DF107M/DDCR_V48_DF107M
13B-74
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF113
PRESENTSENSOR SUPPLY VOLTAGE1.DEF: At minimum limit
2.DEF: At maximum limit
NOTESSpecial notes:
If DF113, the engine stops immediately and cannot be restarted. The level 1 warning
light illuminates along with the message Faulty injection.
Check the condition and connection of the connectors of all sensors with a 5 V feed.
– Refrigerant pressure sensor
– Pressure sensor and inlet manifold temperature sensor
– Rail pressure sensor
– Pedal sensor gang 1
– EGR valve position sensor
– Flow sensor.
Repair if necessary.
Check the condition and connection of computer connectors A, B, and C.
Repair if necessary.
To locate any internal fault in one of the sensors with a 5 V supply (short circuit), disconnect each of the sensors
on the list above in turn, checking after each disconnection whether the fault changes status from present to
stored.
If the faulty sensor is located, check its connections and that it is in order. If necessary replace the sensor.
Connect the bornier in place of the computer and check the insulation, continuity and the absence of
interference resistance on the following connections:
Computer connector C track C4 Track B refrigerant pressure sensor
Computer connector B track C1 Track 3 inlet pressure - temperature sensor
Computer connector B track D1 Track 3 rail pressure sensor
Computer connector A track G2 Track 3 pedal sensor gang 1
Computer connector B track B1 Track 2 EGR valve position sensor
Computer connector B track A1 Track 3 of the flowmeter
Repair if necessary.
If the fault is still present, apply the fault finding procedure for each sensor with a 5 V supply.
DDCR_V44_DF113P/DDCR_V48_DF113P
13B-90V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION (continued 1):
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Air conditioning
authorisedET004: Air
conditioning
authorised.
NONon operational information,
designed solely for fault finding
purposes.
- YES: Satisfactory engine
operating conditions (coolant
temperature, engine load etc.).
The vehicle is not in a specific
movement phase (hill start, start
from stop etc.).
- NO: One of the above
conditions is not fulfilled.NONE
Refrigerant
pressure.PR037: Refrigerant
pressure.Gives the value in BAR for the
refrigerant fluid in the system.
2 bar < PR037 < 27 bar
Default value: 0 barIf there is a fault apply the fault
finding procedure for DF049
"Refrigerant sensor circuit". If
the fault is still present, replace
the refrigerant sensor.
Engine speedPR055: Engine
speed.Indicates the engine's speed of
rotation in rpm.In the event of a fault, apply the
fault finding procedure for
DF005 "Engine speed sensor
circuit".
Fast idle speed
requestET023: Fast idle
speed request.
ABSENTThe UCH requests fast idle speed
from the injection.
- ABSENT: The UCH did not make
a request.
- PRESENT: The UCH made
a request.If ET023 is inconsistent, carry
out a multiplex network test
using the diagnostic tool. If the
test is correct, consult the fault
finding procedure for the UCH.
Coolant
temperaturePR064: Coolant
temperature.
Warm: 90°CIndicates the coolant
temperature in °C.
Default value: 80°CIn the event of a fault, consult
the interpretation of parameter
PR064 Coolant temperature.
13B-91V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION (continued 2):
* When the air conditioning is requested with the engine idling and the vehicle speed = 0 mph (0 km/h),
ET022 will always be ACTIVE and ET021 INACTIVE (unless refrigerant pressure > 15 bar, vehicle speed
= 0 mph, and high coolant temperature). The fan assemblies are disabled under certain coolant temperature
conditions when driving.
When the UPC stops receiving multiplex transmissions from the injection, the fan assemblies are
constantly activated.
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Vehicle speedPR089: Vehicle
speed.Indicates the vehicle speed in mph.
This parameter is transmitted by the
ABS computer or by the vehicle
speed ECU. This signal is
transmitted to the injection system
on the multiplex network.Test the multiplex network.
Refer to fault finding for the
ABS or the vehicle speed
ECU.
Power consumed
by the air
conditioning
compressorPR125: Power
consumed by the air
conditioning
compressor.
0 WIndicates the power consumed by
the compressor.NONE
Speed request
for fan
assembly*ET022: Low speed
fan assembly
request.
INACTIVE.The injection requests the UPC to
start the fans.
- INACTIVE: Because engine speed
= 0 rpm.
- ACTIVE: Engine speed = idle
speed, correct refrigerant pressure
and vehicle speed = 0 mph (km/h),
or high coolant temperature.NONE
Speed request
for fan
assembly*ET021: High speed
fan assembly
request.
INACTIVE.The injection requests the UPC to
start the fans.
- INACTIVE: Because engine speed
= 0 rpm.
- ACTIVE: Engine speed = idle
speed. Refrigerant pressure
> 15 bar, vehicle speed = 0 mph,
or high coolant temperature.NONE