13B-14V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
Temperature / emergency stop warning light
This indicator light is used both as an in-operation indicator light and as a system fault warning light. It illuminates for
3 seconds when the power is switched on (automatic test procedure controlled by the instrument panel)
Continuously lit: indicates engine overheating or a Level 2 fault.
– if the fault reaches a critical level, the injection cuts off automatically after several seconds.
– in the event of engine overheating, it is the driver's choice to stop the car or continue driving.
ACTIVATION PROGRAMMING OF THE INSTRUMENT PANEL WARNING LIGHTS
Orange SERVICE warning light (level 1)
This warning light comes on, accompanied by the faulty injection message.
The driver should have the repairs carried out as soon as possible.
Red STOP warning light (level 2)
This warning light comes on, accompanied by the faulty injection message.
The driver should have the repairs carried out as soon as possible.
Excess pollution OBD ORANGE warning light:
This warning light is used to alert the driver of any injection faults that could lead to excessive pollution, or if
the EOBD system has been deactivated. The injection computer requests illumination of the OBD warning light for
a present fault only after three consecutive driving cycles.
The 3 second visual inspection when the ignition is switched on (automatic test procedure managed by
the instrument panel) is carried out by the injection computer.
Faults that activate the OBD warning light
Associated
faultTitle Specification
DF010 EGR position sensor circuit CC.1 - CO.0
DF016 EGR control circuit CC.1
DF026 Cylinder 1 injector control circuit CO – CC
DF027 Cylinder 2 injector control circuit CO – CC
DF028 Cylinder 3 injector control circuit CO – CC
DF029 Cylinder 4 injector control circuit CO – CC
DF038 Computer 3. DEF
DF114 EGR solenoid valve circuit 4. DEF
13B-22V4 MR-372-J84-13B000$050.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
Tool faultAssociated
DTCDiagnostic tool title
DF001 0115 Coolant temperature sensor circuit
DF002 0070 Air temperature sensor circuit (728, 729)
DF003 2226 Atmospheric pressure sensor circuit
DF005 0335 Engine speed sensor circuit.
DF007 0190 Rail pressure sensor circuit
DF008 0225 Pedal potentiometer circuit track 1
DF009 2120 Pedal potentiometer circuit track 2
DF010 0409 EGR position sensor circuit
DF014 0500 Vehicle speed information circuit
DF015 0685 Main relay control circuit
DF016 0403 EGR control circuit
DF017 0382 Preheating unit control circuit
DF024 0231 Low pressure actuator control circuit
DF025 0380 Preheater unit diagnostic connection
DF026 0201 Cylinder 1 injector control circuit
DF027 0202 Cylinder 2 injector control circuit
DF028 0203 Cylinder 3 injector control circuit
DF029 0204 Cylinder 4 injector control circuit
DF037 0513 Engine immobiliser
DF038 0606 Computer
DF039 0110 Inlet air temperature sensor circuit
DF047 0560 Computer feed voltage
DIESEL INJECTION
Fault finding – Fault summary table
13B-42
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF027
PRESENT
OR
STOREDINJECTOR CYLINDER 2 CONTROL CIRCUIT
CO: Open circuit.
CC: Short circuit.
1.DEF: At minimum limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present with the engine idling.
Special notes: When this fault appears, the idle speed is stuck at 1000 rpm, there is
engine noise, the engine speed is unsteady, the engine performance is reduced, and the
level 1 warning light illuminates along with the message Faulty injection.
CO - CC
NOTESNone.
Switch off the ignition and wait 15 seconds.
Check the connection and condition of the injector connector. Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B. Repair if necessary.
Run command AC006 Cylinder 2 injector.
If a cycle of 5 actuations of injector 2 cannot be heard working, connect the cylinder 3 injector wire to the cylinder
2 injector and run command AC007 Cylinder 3 injector.
Does this injector actuation cycle work?
Note:
If the wires cannot be swapped, continue the procedure by replying YES to the previous question.
DDCR_V44_DF027/DDCR_V48_DF027
13B-43
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF027
CONTINUED
YES
Injector 2 is not faulty, the fault is in the injector 2 control circuit.
Check the continuity, insulation, and the absence of interference resistance on
the following connections:
Computer connector B track G4 Track 1 injector 2
Computer connector B track H4 Track 2, injector 2
Repair if necessary.
If the fault is still present, contact the Techline.
NOInjector 2 is faulty, replace the cylinder 2 injector.
1.DEF
NOTESNone.
Check the conformity of the injectorsfitted to the vehicle in relation to the type of vehicle and engine number (low,
high or very high injector pressure).
Check that the C2I is correctly entered on the computer.
Check the accelerometer shielding on track K1 of the brown 48-track connector B of the computer.
Check that the accelerometer is secured on the engine.
After retightening the accelerometer, it is essential to clear the pressure regulation adaptives using command
RZ004 Pressure regulation adaptives.
Disconnect and reconnect the accelerometer sensor to accomplish fast programming.
If the fault is still present, replace the cylinder 2 injector.
13B-56
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF052
PRESENTINJECTORS CONTROL CIRCUITCC.1: Short circuit to +12 volts.
CC.0: Short circuit to earth.
NOTESPriority when dealing with a number of faults:
In the event of a combination of faults DF052 and DF026, DF027, DF028, and DF029,
the fault finding procedure remains the same in order to determine the faulty injector.
Special notes:
The engine stalls when the fault appears. The level 1 warning light illuminates along
with the message Faulty injection.
Switch off the ignition, check the condition and connection of the injector connectors.
Repair if necessary.
Switch off the ignition, disconnect the injectors (or the injector identified by DF026, DF027, DF028, DF029)
and switch the ignition back on.
Using the diagnostic tool, check for changes to DF052.
Is DF052 present or stored?
DF052
presentThe injectors are not defective.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on
the following connections:
Injector 1 track 1 (+)Track A4, computer connector B
Injector 1 track 2 (earth)Track B4 computer connector B
Injector 2 track 1 (+)Track G4 computer connector B
Injector 2 track 2 (earth)Track H4 computer connector B
Injector 3 track 1 (+)Track C4 computer connector B
Injector 3 track 2 (earth)Track D4 computer connector B
Injector 4 track 1 (+)Track E4 computer connector B
Injector 4 track 2 (earth)Track F4 computer connector B
Repair if necessary.
If the fault is still present, contact the Techline.
DDCR_V44_DF052/DDCR_V48_DF052
13B-65
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF060
STOREDMISFIRING ON CYLINDER 2
NOTESSpecial notes:
If DF060, the engine speed is maintained at 1000 rpm, the engine performance is
reduced to 75%, and the level 1 warning light illuminates along with the message
Faulty injection.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Priority when dealing with a number of faults:
– DF027 Cylinder 2 injector control circuit (CC or CO).
– DF053 Pressure regulation.
Run TEST 13 Diesel fuel conformity check.
Run TEST 3 Injector check.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
Check the inlet ducts and the EGR valve, and clean them if necessary.
Replace the injector.
DDCR_V44_DF060M/DDCR_V48_DF060M