
13B-119V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
EMISSION CONTROL/OBD SUB-FUNCTION:
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
EGR valve
controlET008: EGR valve control.
INACTIVEIndicates the EGR valve control
status.
- INACTIVE: The valve is not
controlled by the computer.
- ACTIVE: The valve is controlled by
the computer.NONE
Atmospheric
pressurePR035: Atmospheric
pressure.Indicates the atmospheric
pressure in mbar. The sensor is
built into the computer.If not consistent, check
that PR035 = PR032 =
local atmospheric
pressure, with the
engine stopped
and the ignition on.
Air flowPR132: Air flow.
350 < Cold < 400 mg/st
300 < Cold < 350 mg/stAir flow estimated by the injection
computer.NONE
Fuel flowPR017: Fuel flow.
10 < Cold < 12 mg/st
4 < Warm < 6 mg/st.Gives the fuel flow at the high
pressure pump outlet in mg/st.NONE
EGR valve
opening setpointPR005: EGR valve opening
setpoint.
Warm: 20%Gives a theoretical EGR valve
opening value for optimum engine
operation.
PR005 = PR051NONE
EGR valve
position
feedbackPR051: EGR valve position
feedback.
Warm approximately 20 %Shows the true EGR valve
position.
Default value: 30%NONE

13B-146V4 MR-372-J84-13B000$110.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DDCR INJECTION
Vdiag No.: 44, 48
CLEARING
RZ001: fault memory.
This command is used to clear stored faults from the computer's memory.
RZ002: EGR adaptives.
Run this command only when replacing the EGR valve.
RZ004: Pressure regulation parameters.
Run this command when replacing all 4 injectors at once. It enables you to reset the injector adaptive programs.
RZ005: Programming.
This command lets you reinitialise the entire computer configuration according to the vehicle.
COMMANDS
LPG - FUEL CIRCUIT tab
AC010: High-pressure pump.
This command lets you listen for the operation of the high pressure pump.
AC005 to AC008: Injectors of cylinders 1 to 4.
These commands let you listen for the injector on the selected cylinder.
AC028: Static test.
This command activates fault finding for the EGR and high pressure pump circuits.
AC029: High-pressure circuit seal check.
This command lets you check the high pressure circuit sealing after a procedure has been carried out.
AC212: New pump chamber filling.
Use this command only after replacing the high pressure pump (see High pressure pump replacement in
Replacement of components). This command is used to activate the pump repriming sequence.
IGNITION - PREHEATING tab
AC001: Preheating unit.
This command actuates the preheating unit to test the heater plug supply.
EMISSION CONTROL - OBD tab
AC002: EGR solenoid valve.
This command lets you listen to the mechanical operation of the EGR valve.
AC028: Static test.
This command activates fault finding for the EGR and high pressure pump circuits.
TURBO - INLET AIR CIRCUIT tab
AC004: Turbocharging solenoid valve.
This command lets you listen for the operation of the turbocharging solenoid valve.

13B-148V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 1 Low pressure circuit check
Check the conformity of the low pressure circuit
connections
Are the low pressure circuit connections correct? Carry out the necessary repairs.
Check the condition of the priming bulb, and that it is
working properly.
Look for leaks at the unions.
Are there leaks from the hoses and unions? Carry out the necessary repairs
Check that there are no air bubbles in the diesel fuel. Bleed the low-pressure circuit.
Place a container under the filter.
Disconnect the return hose from the filter and
plug the filter.
Pump using the priming bulb until there is no air
left.
Reconnect the return hose immediately. Are air bubbles present in the low pressure circuit?
Low pressure circuit correct.
NO
YES
YES
NO
YES
NO
DDCR_V44_TEST01/DDCR_V48_TEST01

13B-152V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
IMV = fuel flow actuator
TEST 6 High pressure system check
NOTESSpecial note:
Certain faults make it impossible to carry out this test - deal with these first.
IMPORTANT: It is pointless and dangerous to engage the starter motor for more
than 5 seconds.
Preliminary Checks:
– Check for the presence of fuel
– Check that there is no air in the low pressure circuit. Run TEST 1: Low pressure circuit check.
– Ensure that the correct fuel is being used. Run TEST 13 Diesel fuel conformity check.
It is possible to check the high pressure supply pump capacity by carrying out the following procedure:
–With the ignition off, disconnect the low pressure actuator from the pump (IMV brown connector) and connect
a test IMV or the MOT. 1711 adapter.
– Electrically disconnect the four injectors.
– Switch on the ignition, connect the diagnostic tool and re-establish dialogue with the injection system.
– Go to the Main computer statuses and parameters screen.
– Run the test cold, PR064 Coolant temperature < 30°C or equal to the ambient temperature.
– Engage the starter for 5 seconds.
– Read the rail pressure maximum value (PR038) during the test on the diagnostic tool.
Is the rail pressure greater than 1050 bar?
A
NO
B
YES
DDCR_V44_TEST06/DDCR_V48_TEST06

13B-153V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 6
CONTINUED
– Switch off the ignition, reconnect the electrical
connections to the four injectors and the low-
pressure actuator.
– Switch on the ignition again, and clear the
injection faults using the diagnostic tool.
– Check if there is no fuel leak in the high pressure
circuit. Run TEST 7 High pressure circuit
sealing check
– Check the conformity of the diesel filter. Run
TEST 9 Diesel filter check.
– Carry out fault finding on the injectors by
checking the return flow volume of the four
injectors, run TEST 8 Injector return flow.
–Is TEST 8 OK?The pump can supply the operating pressure.
Switch off the ignition, reconnect the electrical
connections
to the four injectors and the low pressure actuator.
Switch on the ignition again, and clear the injection
faults using the diagnostic tool.
Check if there is no fuel leak in the high pressure
circuit. Run TEST 7 High pressure circuit sealing
check.
Carry out fault finding on the injectors by checking the
return flow volume of the four injectors, run TEST 8
Injector return flow.
If TEST 8 is correct, the high pressure fuel circuit is
correct.
Replace the faulty injectors
(see MR 364 (Mégane II) or
MR 370 (Scénic II),
Mechanical, 13B, Diesel
injection, Diesel injector:
Removal - Refitting)Replace the high pressure pump (see MR 364 (Mégane II) or MR 370
(Scénic II), Mechanical, 13B, Diesel injection, High pressure pump:
Removal - Refitting).
A
NO
B
YES
NOYES

13B-157V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 8
CONTINUED 2
If the engine does not start, only the static leak can be measured, that is the leak with the injector closed, not being
actuated and under high pressure.
Make sure that the ignition circuit is working correctly (minimum engine speed 200 rpm).
Tooling required
– Mot. 1711 Injector flow measuring kit.
Or: Use four tubes of internal diameter 4 mm and approximately 50 cm long and a test adapter (TEST IMV).
Procedure
– Switch off the ignition,
– disconnect the return pipes from the four injectors,
– cap the pump venturi tube to prevent the low-pressure circuit from depriming,
– connect the four transparent pipes in place of the return pipes (Mot. 1711),
– disconnect the low pressure actuator from the pump (brown IMV connector) and connect a test IMV or the
adapter of Mot. 1711,
– electrically disconnect the four injectors,
– switch on the ignition and engage the starter for 5 seconds,
– measure the amount of diesel fuel in each pipe.
Replace the injectors that have a leak return greater than 10 cm.
Switch off the ignition, and reconnect the four injectors electrically.
Disconnect the test IMV and reconnect the low-pressure actuator connector to the pump. Disconnect the
four transparent tubes and reconnect the injectors return circuit. Switch on the ignition again, and clear the injection
faults using the diagnostic tool.
A
NO

13B-162V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 13 Diesel fuel conformity check
WARNING
– During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– guard against petrol splashes caused by the residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (for example: PANDA, part no. 77 11 224 995).
Record the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Take a 1 litre fuel sample from the diesel filter outlet (see MR 364 (Mégane II) or 370 (Scénic II), Mechanical,
19C, Tank, Fuel tank: Draining), using a pneumatic transfer pump (part no. 634-200) and place it in the 1300 ml
plastic cup.
Cover the plastic cup with its cover and let it settle for approximately2 minutes.
Is the fuel cloudy or does it
separate into two parts?Presence of water in diesel fuel, the fuel is not compliant.
Drain the fuel circuit, including the tank (see MR 364 (Mégane) or
370 (Scénic), Mechanical, 19C, Tank, Fuel Tank: Draining).
YES
A
NO
DDCR_V44_TEST13/DDCR_V48_TEST13

13B-174
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP5 Rough idle (pumping)
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
Visually check the condition of the engine wiring harness.
Visually check that there are no leaks on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Check the high pressure system by running TEST 6 High pressure system check.
Contact the Techline if the customer complaint is still present.
NO
YES
DDCR_V44_ALP05/DDCR_V48_ALP05