Page 310 of 329

13B-310
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 5
CONTINUED 2
Restore parameters PR063 Fuel temperature and PR064 Coolant temperature.
Fuel temperature reference value when operating at idle speed is between 60 °C and 80 °C.
The coolant temperature reference value is between 80 °C and 90 °C.
Note:
– when the fuel temperature is above 120°C, the maximum rail pressure is reduced to protect the plastic pipes,
– when the coolant temperature is above 100°C, the maximum rail pressure is reduced to protect the engine.
Are the fuel and coolant temperatures within the
reference value range?
YES
NOCheck the coolant temperature (see the
interpretation of DF001 Coolant
temperature sensor circuit) and fuel
temperature sensors (see the
interpretation of DF098 Fuel temperature
sensor circuit).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
B
C
Page 312 of 329

13B-312
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 5
CONTINUED 4
Start the engine and let it idle.
An unusual combustion noise may be heard.
Check the rail pressure using parameter PR038
Rail pressure.
At idle speed: rail pressure between 190 and
210 bar
2000 rpm: rail pressure between 440 and
560 bar
3000 rpm: rail pressure between 380 and
480 bar
4000 rpm: rail pressure between 470 and
570 bar
Are the rail pressure values correct?
NO
Replace the pump (see Replacement of
components).
Note:
Deviations from the reference values may occur in the rail pressure regulation circuit because of wear, clogging or
faulty sensors or actuators.
These deviations can only be compensated for by the pressure regulator within certain limits.
One consequence of this is that the rail pressure may be regulated so that it is too low or too high or it fluctuates.
YESRail pressure regulation circuit correct.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
D
Page 313 of 329

13B-313
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 6 Major leak in injectors/injectors open
NOTESConditions prior to test:
The entire low pressure system must be in good condition.
Check the sealing of the high pressure pipes and unions.
Te s t 3 High pressure fuel pressure solenoid valve check is OK.
Test 4 High pressure pump (HPP) and fuel flow solenoid valve check is OK.
Te s t 5 Rail high pressure regulation circuit check is OK.
Causes:
Not enough or no rail pressure during starting.
The engine does not start.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Measure the resistance at the injectors.
Resistance between 150 and 250 kΩ.
Measure at ambient temperature (approx. 20°C),
allow the engine to cool down for at least
30 minutes.
Is the resistance correct?
YES
NOReplace the corresponding injectors.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST6 / SID304_V45_TEST6 / SID301_V48_TEST6 / SID304_V49_TEST6 / SID304_V4D_TEST6 / SID301_V4C_TEST6
A
Page 314 of 329

13B-314
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 6
CONTINUED 1
Disconnect the return system connections at the injectors and
close off the return pipes so they are leak-tight (pipe and can
kit for engines1711 and 1771).
– To authorise a 15 second starter action and carry out this
test it is essential to carry out the following procedure:
– Run command SC003 Save computer data.
– Run command RZ019 Programming reinitialisation.
– Perform a starter action for at least 15 seconds (starting
speed 250 rpm).
– Run command SC001 Enter computer data.
Is the return volume at the injectors greater than 20 ml per
injector for the starting phase?
Note:
Do not repeat this procedure more than 3times and wait
30 seconds between each 15 second starter activation.
Then wait 30 mins before activating the starter for
315second cycles.
Follow this instruction to avoid damage to the starter.
NO
YESReplace the corresponding
injectors.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
B
A
Page 316 of 329

13B-316
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 7 Incorrect injection quantity
NOTESConditions prior to test:
The entire low pressure system must be in good condition.
Check the sealing of the high pressure pipes and unions.
Te s t 3 High pressure fuel pressure solenoid valve check is OK.
Test 4 High pressure pump (HPP) and fuel flow solenoid valve check is OK.
Te s t 5 Rail high pressure regulation circuit check is OK.
All the electrical consumers are switched off.
Air conditioning is switched off.
Cause:
The engine runs poorly at idle speed, possibly emits white smoke.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Ignition off.
Measure the resistance at the injectors.
The reference resistance is between 150 and
250 kΩ.
Measure at ambient temperature (approx. 20°C),
allow the engine to cool down for at least
30 minutes.
Are the resistances correct?
YES
NOReplace the corresponding injectors.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST7 / SID304_V45_TEST7 / SID301_V48_TEST7 / SID304_V49_TEST7 / SID304_V4D_TEST7 / SID301_V4C_TEST7
A
Page 317 of 329

13B-317
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 7
CONTINUED
Restart the engine and let it idle.
Refer to PR064 Coolant temperature and wait
until the temperature is above 60°C.
Refer to the parameters
PR364 Cylinder no. 1 fuel flow correction.
PR365 Cylinder no. 4 fuel flow correction.
PR405 Cylinder no. 2 fuel flow correction.
PR406 Cylinder no. 3 fuel flow correction.
Are the reference values 1 (tolerance - 0.7/+ 0.9)?
NO
If the reference values are 0.3 or 1.9,
check the engine compression.
Is the compression in order?
NO
Engine fault.
YESDisconnect the return system connections
at the injectors and close off the return
pipes so they are leak-tight (pipe and can
kit for engines1711 and 1771).
While the engine is idling, check the return
flow rate at the injector.
After 5minutes the return volume should
be between 16 ml and 30 ml per injector.
Is the return volume between this interval?
Injector OK
Contact the Techline.
NO
YES
YESReplace the
faulty injector.
Check that the
fault is not
due to the
presence of
two heat
protection
washers.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
A
Page 319 of 329

13B-319
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
TEST 8
CONTINUED 1
Particle filter injector fuel system pressurisation check (pressure test):
To check the pressure in the particle filter injector fuel system:
●Connect the T-union Mot 1311-08 to the particle filter injector fuel filter outlet (adapter visible without
dismantling).
●Connect the pressure gauge Mot 1311-01 to the T-union.
Pressurise the fuel system using the diagnostic tool, and run command AC237 Fuel pump relay.
If the pressure in the system is about 1 bar, perform the command a second time.
The pressure must be at least 3 bar.
If the fuel pressure is less than 3 bar, proceed as follows:
●Carry out a visual inspection of the flexible supply hose to the particle filter injector, before and after the
T-union (leaks, pinching, fuel filter condition, etc.).
Pressurise the fuel system again with the diagnostic tool, and run command AC237 Fuel pump relay.
If the pressure is not equal to or above 3 bar, replace the pump/sender unit (see Technical Note 5117A, Special
features of vehicles fitted with the K9K 772 engine).
Checking the pressure regulator:
●Run command AC237 Fuel pump relay, until the fuel pressure reaches 5 bar.
●Reactivate command AC237 Fuel pump relay again to check that the pressure is controlled between 5.5 bar
and 5 bar.
If the regulator is not working, replace the pump/sender unit (see Technical Note 5117A, Special features of
vehicles fitted with the K9K 772 engine).
Note:
To reduce the pressure in the system, run command AC238 Particle filter injector, until it drops to 3 bar, then
carefully disconnect the union.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
A
Page 322 of 329
13B-322
MR-372-J84-13B050$936.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Tests13B
TEST 9
CONTINUED 1
Is a Stored regeneration failure No. 1 to No.
10 present?
YES
Use the diagnostic tool to read statuses ET706
to ET715 Engine status records No 1 to No 10
in the subfunction: Particle filter history.
Is the engine status value of one of the stored
engine statuses STOPPED?
YES
Use the diagnostic tool to read parameter
PR383 Weight of soot in particle filter.
Is the weight of soot more than 30.8 g?
YES
Part CNO Part B
NOConsult the fault finding charts ALP21
Switching on the particle filter warning
light.
NO Part B
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
A