13B-298
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 21 Particle filter warning light on
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the particle filter operates by running Test 9 Particle filter history.
Check that there is fuel in the tank.
Put fuel in if necessary.
Carry out a visual inspection of the air filter/filter box.
● Check the condition of the air filter (fouling, clogging, etc.).
If necessary, replace the air filter (see MR 392, 385, 364, 370 and 417 Mechanics, 12A, Fuel mixture, Air filter:
Remove - Refitting).
●Check that the air filter box inlet and outlet are not obstructed.
Repair if necessary.
Check the catalytic converter no. 1 downstream temperature sensor:
●Check there is no corrosion inside the connector and repair if necessary.
●With the + after ignition feed switched on, check for the + 5 V feed on the following connection:
– Connection code 3AGY between component 1765 and the vehicle earth.
●Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3AGX between components 1765 and 120.
– Connection code 3AGY between components 1765 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the particle filter upstream temperature sensor.
●Check there is no corrosion inside the connector and repair if necessary.
●Check for the earth on the following connection:
– Connection code 3XT between components 1287 and 120.
●Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3TD between components 1287 and 120.
– Connection code 3XT between components 1287 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID304_V45_ALP21 / SID304_V49_ALP21 / SID304_V4D_ALP21 / SID301_V4C_ALP21
13B-320
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
TEST 8
CONTINUED 2
With + after ignition feed on, check for + 12 V feed between connection codes 3AHB and M at the electric pump
connector of the particle filter injector, component code 1767.
If there is no + 12 V feed to the sensor, check the continuity, insulation and absence of interference
resistance on the following connections:
●connection code 3AHB between components 1767 and 1768,
●Connection code M between component 1767 and the vehicle earth.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A,
Electrical wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
(Refer to the interpretation of faults DF1004 Electric fuel pump relay control and DF1001 Particle filter
upstream temperature regulation).
●Reconnect or replace the pipe.
Repeat the pressure test.
●Replace the fuel filter (see MR 392, 385, 364, 370 and 417 Mechanics, 13A, Fuel supply, Fuel filter:
Removal - Refitting).
Repeat the pressure test.
●Replace the particle filter injector electric pump.
Repeat the pressure test.
●Check that the particle filter injector is fitted correctly.
Check that the particle filter injector is correctly held in place. Repair or replace the particle filter injector mounting.
●"Only on Kangoo 2:
Check the integrity and correct fitting of the evaporator plate located under the particle filter injector, at the level of
the bracket.
If the blade of the evaporator plate has become detached, it may be located downstream from the line between its
original position and the oxidation catalytic converter inlet.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
13B-325
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 10 Turbocharger air chain
Check for the presence of the air filter
Check the replacement frequency for the air filter in the Maintenance Booklet.
Compare the part numbers of the air filter fitted to the vehicle and that of the air filter recommended by the
manufacturer.
Check the air filter direction of fitting.
Is the air filter fitted to the vehicle correct?
YES NO
Check the condition of the air filter
Visually inspect the condition of the filter section
of the air filter.
Is either the air filter or its seal damaged?
Is the air filter clogged (does it contain a lot of
impurities)?
NO
Low pressure circuit check
Note:
According to the vehicle type, maximum visual
access will either be from above or from below.
Visually inspect the condition of the following
components:
– fresh air inlet scoop on the front end panel of
the vehicle,
– air filter air inlet pipe,
– filter air pipe up to the compressor inlet,
– air flowmeter mountings.
Is one of these components incorrect
(disconnected, cut, bent, pierced or kinked
pipes)?
NO
YESReplace the air filter (see MR 364
(Mégane II), 370 (Scénic II), 417
(Kangoo II), 385 (Modus), 392 (Clio III),
12A Fuel mixture, Air filter, removal -
refitting).
YESReplace any faulty parts (MR 364
(Mégane II), 370 (Scénic II), 417
(Kangoo II), 385 (Modus), 392 (Clio III),
12B Turbocharging).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST10 / SID304_V45_TEST10 / SID301_V48_TEST10 / SID304_V49_TEST10 / SID304_V4D_TEST10 / SID301_V4C_TEST10
A
13B-326
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 10
CONTINUED
High pressure circuit check
Note:
According to the vehicle type, maximum visual
access will either be from above or from below.
Visually inspect the condition of the following
components:
– outlet pipe of the compressor to the
turbocharging air cooler,
– turbocharging air cooler outlet pipe at inlet
manifold,
– inlet manifold,
– temperature and pressure sensors.
Is one of these components incorrect
(disconnected, cut, bent, pierced or kinked
pipes)?
NO
Exhaust system check
Visually inspect the condition of the following
engine parts:
– the exhaust manifold circuit to the
turbocharger turbine,
– the turbine outlet pipe to the end of the
exhaust pipe,
– from the inlet manifold to the EGR valve,
– check that the temperature and pressure
sensors are connected.
Do some of these components have blackish
or whitish traces?
NO
End of test.
YESReplace any faults parts (see MR 364
(Mégane II), 370 (Scénic II), 417
(Kangoo II), 385 (Modus), 392 (Clio III),
12B Turbocharging).
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
A
13B-327
MR-372-J84-13B050$975.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
TEST 13 Diesel fuel conformity check
WARNING
During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– protect yourself against fuel splashes due to residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (example: PANDA part no. 77 11 224 995). Record
the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Take a 1 l fuel sample from the diesel fuel filter outlet (see MR 392 (Clio III), 364 (Mégane II ph2), and 417
(Kangoo II), Mechanical, 19C, Tank, Fuel tank: Draining, or MR 385 (Modus) and 370 (Scénic II ph2)
Mechanical, 19C, Tank, Draining the fuel tank), using a pneumatic transfer pump (part no. 634-200) and place
it in the 1300 ml plastic cup.
Cover the plastic cup with its cover and let the fuel settle for approximately 2 minutes.
Is the fuel cloudy or does it separate
into two parts?Presence of water in diesel fuel, the fuel is not compliant.
Drain the fuel circuit, including the tank (see MR 392 (Clio III),
364 (Mégane II ph2), and 417 (Kangoo II), Mechanical, 19C,
Tank, Fuel tank: Draining or MR 385 (Modus) and 370
(Scénic II ph2), Mechanical, 19C, Tank, Draining the fuel
tank).
YES
NO
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST13 / SID304_V45_TEST13 / SID301_V48_TEST13 / SID304_V49_TEST13 / SID304_V4D_TEST13 / SID301_V4C_TEST13
DIESEL INJECTION
Fault finding – Tests
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4CProgram No.: B1 and B2
MR-372-J84-13B050$975.mif
13B-328
MR-372-J84-13B050$975.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 13
CONTINUED 1
Weigh the diesel fuel and note the fuel weight after subtracting the weight of the empty plastic cup and its cover.
Does the fuel weight fall between the minimum and maximum weights given in the table below?
Calculated weight (g.)
Fuel temperature
(ºC)
Min. weight Max. weight
821 846 13
821 846 14
820 845 15
819 844 16
819 844 17
818 843 18
817 842 19
816 841 20
816 841 21
815 840 22
814 839 23
814 839 24
813 838 25
Check the fuel temperature by immersing a thermometer in the plastic cup.
End of test.The fuel is not correct.
If the fuel weight is less than the minimum value then there is
petrol in the diesel fuel.
If the fuel weight is greater than the maximum value then there is
oil in the diesel fuel.
Drain the fuel circuit, including the tank (see MR 392 (Clio III),
364 (Mégane II ph2), and 417 (Kangoo II), Mechanical, 19C,
Tank, Fuel tank: Draining or MR 385 (Modus) and 370 (Scénic II
ph2), Mechanical, 19C, Tank, Draining the fuel tank
).
A
YESNO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.