13B-359
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC031OPERATIONAL FAULT FINDING OF CYLINDERS
NOTESThis command is used to run fault finding on the performance of each cylinder and
each injector.
To run this command, select scenario SC031 on the diagnostic tool.
Reminder: cylinder no. 1 is located at the timing end.
Procedure to be followed:
– select scenario SC031,
– once the conditions have been met, press the confirm button; the test will take approximately 5 minutes,
– the tool displays “cylinder no. 1 cut-off” and there will be a perceptible engine speed variation when the
cylinder is cut off; then the same procedure for the other three cylinders,
–the diagnostic tool displays the results,
– end of test.
Interpretation of correct results:
– If the displayed results are “VALID”, it means that the entire cylinder and injector assembly is in order. There is
no need for any operation.
Results Interpretation of results
Cylinder 1 VALID No operation
Cylinder 2 VALID No operation
Cylinder 3 VALID No operation
Cylinder 4 VALID No operation
– If a displayed result is “INVALID”, it means the cylinder or injector is not correct.
Difference compared to average Results Interpretation of results
Cylinder XNegative number or
Positive numberINVALIDCarry out the checks
described below.
EDC16C36_V4C_SC031/EDC16C36_V48_SC031/EDC16C36_V50_SC031/EDC16C36_V54_SC031/EDC16C36_V58_SC031 EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58
13B-361
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035HIGH PRESSURE FUEL CIRCUIT FAULT FINDING
NOTESThis command is used to interpret the state of the high pressure fuel circuit (high
pressure pump, rail, injectors and high pressure supply pipes).
To run this command, select scenario SC035 on the diagnostic tool.
Procedure to be followed:
– select scenario SC035 High pressure fuel circuit fault finding,
– follow the instructions then “confirm”,
– with the command in progress: do not operate on the vehicle,
– switch off the engine at the end of the test,
– the tool displays the results,
– end of test.
Interpretation of correct results:
– If the results displayed are OK, the entire high pressure fuel circuit is in order. There is no need for any operation.
Stage X
(X is the variable from 1 to 4)Rising time
Rail pressureDrop off time
Rail pressureInterpretation of results
Stage X OK OK No operation
Stage 5 OK No operation
Interpretation of incorrect results:
– Is one of the value definitions for the various displayed stages is “TOO SLOW” or “TOO FAST”, see the
following table:
Stage X
(X is the variable from 1 to 4)Rising time
Rail pressureDrop off time
Rail pressureInterpretation of results
Stage X TOO SLOW TOO SLOW Check 1
Stage X TOO SLOW TOO FAST Check 2
Stage X TOO SLOW OK Check 3
Stage X OK TOO SLOW Check 4
Stage X OK TOO FAST Check 5
Stage 5 TOO FAST Check 5
EDC16C36_V4C_SC035/EDC16C36_V48_SC035/EDC16C36_V50_SC035/EDC16C36_V54_SC035/EDC16C36_V58_SC035 EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58
13B-367
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC004TURBOCHARGING SOLENOID VALVE
NOTESPerform this fault finding procedure:
– following interpretation of an unresolved fault or
– after processing the interpretation of PR041 Turbocharging pressure or
– after a customer complaint (loss of power, smoke etc.).
Ignition on and engine stopped.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
1. The following procedure is for checking that the turbocharger and its control circuit are working
properly.
Check the sealing of the high pressure air circuit, run test 3 Low pressure circuit check
Pipe not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), exchanger pierced.
To test the exchanger: stabilise the engine speed between 3500 and 4000 rpm with the vehicle stopped and check
that there are no leaks.
Measure the resistance of the turbocharging pressure solenoid valve between the following connections:
– Connection code 3MG,
– Connection code 3FB,
of component 1475.
Replace the solenoid valve if its resistance is not: 20 Ω ± 2 at +23°C.
Check the continuity, insulation, and the absence of interference resistance on the following connections:
– Connection code 3MG between components 1475 and 120.
– Connection code 3FB between components 1475 and 983.
Run command AC004, if a faint whistling noise is heard along with a clicking from the solenoid valve, go to step
2, otherwise check the operation of the computer output stage:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the turbocharging solenoid valve connected, connect the voltmeter earth lead to connection 3MG of
component 1475 and the positive lead to connection3FB.
Run command AC004, the voltmeter should display four successive voltages of 2.4 V ± 0.2 V.
If the measurement is not correct, contact the Techline.
EDC16C36_V44_AC004/EDC16C36_V4C_AC004/EDC16C36_V48_AC004/EDC16C36_V50_AC004/EDC16C36_V54_AC004/
EDC16C36_V58_AC004EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-369
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC011RAIL PRESSURE REGULATOR
NOTESPerform this fault finding procedure:
– following interpretation of an unresolved fault
– following an inconsistency recorded in the parameters,
– following a customer complaint (starting problems, engine speed instability, injection
noise).
Ignition on and engine stopped.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
Step 1
Check the continuity and absence of interference resistance on the following connections:
– Connection code 3HI between components 1105 and 120.
– Connection code 3FB between components 1105 and 983.
Run command AC011. If there is a slight whistling noise and clicking from the pressure regulator, go to step 2,
otherwise, check that the computer output stage is operating correctly:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the pressure regulator connected, connect the voltmeter earth lead to connection 3HI of component 1105
and the positive lead to connection 3FB.
Run command AC011; the voltmeter should display four successive voltages of 2.2 V ± 0.2 V.
If the measurement is not correct, contact the Techline.
STEP 2
EDC16C36_V44_AC011/EDC16C36_V4C_AC011/EDC16C36_V48_AC011/EDC16C36_V50_AC011/EDC16C36_V54_AC011/
EDC16C36_V58_AC011EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-371
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC012DAMPER VALVE
NOTESCarry out this interpretation:
– after DF226 Damper valve
– or after a customer complaint (starting faults, poor performance).
Ignition on and engine stopped.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3VN,
– Connection code 3VM,
between components 1461 and 120.
Check for +12 V on connection 3FB of component 1461.
Check for earth on connectionNT of component1461.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
With the vehicle ignition on, and the engine stopped:
Check that the damper valve is open.
If not, clean or replace the damper valve.
Actuate the valve using command AC012 and check the damper valve travel and the rest position of the valve.
Check the operation of the computer output stage with a voltmeter:
Actuate the valve with command AC012.
Positive lead to connection3FB and negative lead to connection3VN of component1461.
The voltmeter should display three cycles of ON-OFF (12.5 V then return to 0V).
If the measurement is correct, replace the damper valve.
If the measurement does not show any operation, contact the Techline.
EDC16C36_V44_AC012/EDC16C36_V4C_AC012/EDC16C36_V48_AC012/EDC16C36_V50_AC012/EDC16C36_V54_AC012/
EDC16C36_V58_AC012EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-377
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC103EGR BY-PASS
NOTESCarry out this fault finding procedure when the interpretation of fault DF304 EGR
bypass circuit has not been resolved.
Ignition on and engine stopped.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
Measure the resistance of the EGR bypass solenoid valve between the following connections:
– Connection code 3TP,
– Connection code 3FB,
of component 1301.
43 Ω to 49 Ω at +25°C.
32 Ω to 37 Ω at -40°C
If the resistance is not correct, replace the EGR by-pass solenoid valve.
Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3TP between components 1301 and 120.
– Connection code 3FB between components 1301 and 983.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If you notice no valve movement when running command AC103, ensure that the computer output stage is
functioning:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the EGR BY-PASS solenoid valve connected, connect the voltmeter earth lead to connection3TP of
component1301 and the positive lead to connection3FB.
Run command AC103, the voltmeter should display four successive readings which are approximately equal to
the 12 V battery voltage.
If the voltmeter indicates no control or a continuous voltage, contact the Techline.
If activation has run correctly, check the control vacuum:
– Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
– Start the engine and run it at a stable idle speed.
– If the vacuum pressure does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum
pump.
Repair if necessary.
EDC16C36_V44_AC103/EDC16C36_V4C_AC103/EDC16C36_V48_AC103/EDC16C36_V50_AC103/EDC16C36_V54_AC103/
EDC16C36_V58_AC103EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-383
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2 Starting difficult (or impossible)
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
If the engine speed is less than 200 rpm, refer to Technical Note 6014A, Checking the charging circuit, Starter
fault finding, Starter.
If an engine speed of 200 rpm is achieved with starter motor in operation, PR055 Engine speed.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between the following connections:
– Connection code 3BG,
– Connection code 3BL,
of component 149.
Replace the sensor if the resistance is not between 200 Ω and 270 Ω at 20°C.
Check the continuity and insulation of the following connections:
– Connection code 3BG,
– Connection code 3BL,
between components 120 and 149.
If any of the connections are faulty and there is a repair method (see Technical Note 6015A, Electrical wiring
repair, Wiring: precautions for repairs), repair the wiring; otherwise replace the wiring.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting and condition (overheating) of the sensor.
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation. If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine
speed consistency.
Check the fuel circuit for leaks using test 3 Low pressure circuit check.
If test 3: Low pressure circuit check is correct.
PART
B
Impossible
Difficult
EDC16C36_V44_ALP02/EDC16C36_V4C_ALP02/EDC16C36_V48_ALP02/EDC16C36_V50_ALP02/EDC16C36_V54_ALP02/
EDC16C36_V58_ALP02EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-423V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
2. Check the injector return flow balance:
TEST10
CONTINUED 7
Does the engine start?–Fit Mot. 1760 as shown in the tool fitting procedure.
– Start the vehicle or do a starting sequence of 15 s (with ignition
key).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the sub-function Fuel circuit in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with the PR063 Fuel temperature until the diesel fuel temperature is greater
than 50°C
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3,000 rpm, maintain this pressure.
– if the engine speed is more than 3,000 rpm, reduce the engine speed until the rail pressure is 500 bar
and maintain this pressure.
– Maintain these conditions for 1min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).
NO
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58