13B-191
MR-372-J84-13B200$504.mif
V13
13B
DIESEL INJECTION
Fault finding – Interpretation of statuses
ET205
ET206
ET207
THERMOPLUNGER NO. 1, 2, 3 RELAY CONTROL
STATUS DEFINITIONACTIVE: This status indicates that the control of thermoplunger relay no. 1, no.2 and
no. 3 is active.
INACTIVE: This status indicates that the control of thermoplunger relay no. 1, no.2 and
no. 3 is not active.
NOTESSpecial notes:
Only perform these tests if the statuses do not correspond with the system
programming functions.
Conformity check with the engine stopped and the ignition on, or engine running, and engine coolant
temperature > 80°C
ACTIVE
Statuses ET205, ET206, ET207 are ACTIVE when:
– the engine has been started,
– and the engine coolant temperature is low (< 15°),
– and the air temperature is low (< 5°).
This program allows the engine coolant to be heated and to enable the passenger
compartment to be heated.
To control the operation of the thermoplunger relays, run the following commands:
– AC063 Heating element no.1 relay.
– AC064 Heating element no.2 relay.
– AC031 “Heating element relay no.3”.
In the event of a fault, refer to the interpretation of faults:
– DF032 “Thermoplunger no. 1 relay control circuit”
– DF033 “Thermoplunger no. 2 relay control circuit”
– DF034 “Thermoplunger no. 3 relay control circuit”.
INACTIVEStatuses ET205, ET206 and ET207 are INACTIVE with the ignition on and the engine
stopped, or when the engine is warm.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
EDC16_V50_ET205/EDC16_V58_ET205/EDC16_V5C_ET205/EDC16_V18_ET205/EDC16_V1C_ET205/EDC16_V20_ET205/
EDC16_V50_ET206/EDC16_V58_ET206/EDC16_V5C_ET206/EDC16_V18_ET206/EDC16_V1C_ET206/EDC16_V20_ET206/
EDC16_V50_ET207/EDC16_V58_ET207/EDC16_V5C_ET207/EDC16_V18_ET207/EDC16_V1C_ET207/EDC16_V20_ET207 EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-210
MR-372-J84-13B200$576.mif
V13
13B
DIESEL INJECTION
Fault finding – Parameter summary table
* OCR: Opening cyclic ratioTool parameter Diagnostic tool title
PR002Alternator charge
PR005EGR valve opening setpoint
PR006Rail pressure regulator current
PR007Rail pressure regulator current setpoint
PR008Rail reference pressure
PR009Turbocharging pressure setpoint
PR011Turbocharging solenoid valve position sensor
PR015Engine torque
PR016Alternator flow (Vdiag 50, 58, 5C only)
PR017Fuel flow
PR022EGR valve position feedback loop difference
PR030Accelerator pedal position
PR035Atmospheric pressure
PR037Refrigerant pressure
PR038Rail pressure
PR041Turbocharging pressure
PR043Heating element power authorised
PR045Power requested by thermoplungers
PR047Turbocharging pressure *OCR
PR048Refrigerant pressure regulation valve *OCR
PR051EGR valve position feedback
PR053Engine speed requested by air conditioning
PR055Engine speed
PR058Inlet air temperature (Vdiag 18, 1C and 20 only)
PR059Inlet air temperature (Vdiag 50, 58 and 5C only)
MR-372-J84-13B200$576.mif
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-235
MR-372-J84-13B200$612.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of parameters
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
PR053
SPEED REQUESTED BY HEATING/AIR CONDITIONING
PARAMETER
DEFINITIONThis parameter indicates the engine's speed of rotation with air conditioning in rpm.
NOTESSpecial notes:
Only perform these tests if the parameters do not correspond with the system
operation programming.
Conformity check with engine running, engine coolant temperature > 80°C.
The engine speed requested by the air conditioning is increased and fluctuates around 875 rpm.
This parameter is only valid when the engine has been started.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16_V50_PR053/EDC16_V58_PR053/EDC16_V5C_PR053/EDC16_V18_PR053/EDC16_V1C_PR053/EDC16_V20_PR053
13B-291
MR-372-J84-13B200$720.mif
V13
13B
DIESEL INJECTION
Fault finding – Command summary table
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC017Particle filter regeneration
SC036Reinitialise programming
CF030Thermoplungers
RZ005Programming
RZ007Fault memory
RZ034Computer memory
LC009Air conditioning
LC056Thermoplungers
LC065Water in diesel fuel sensor
LC120Cruise control
LC121Speed limiter
VP010Enter VIN
AC001Preheating unit
AC004Turbocharging solenoid valve
AC011Rail pressure regulator
AC012Damper valve
AC031Thermoplunger no. 3 relay (Vdiag 58 only)
AC038Low-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC039High-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC063Thermoplunger no. 1 relay (Vdiag 58 only)
AC064Thermoplunger no. 2 relay (Vdiag 58 only)
AC195Electric coolant pump
MR-372-J84-13B200$720.mif
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-299
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
CF030
HEATING ELEMENTS
NOTEScarry out this command:
– after reprogramming the injection computer or
– after replacing the computer, without the possibility of using scenario SC003 Save
computer data before reprogramming to save the computer data.
To run this command, select scenario CF030 on the CLIP tool.
Important, configure the vehicle without thermoplungers, only if faults DF032 Thermoplunger relay control
circuit 1, DF033 Thermoplunger relay control circuit 2 and DF034 Thermoplunger relay control circuit 3
are present.
After having carried out the computer configuration, it is essential to clear the faults using command RZ007 Fault
memory.
EDC16_V50_CF030/EDC16_V58_CF030/EDC16_V5C_CF030/EDC16_V18_CF030/EDC16_V1C_CF030/EDC16_V20_CF030
13B-302
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC001
PRE-POSTHEATING UNIT
NOTESThis command is only run if fault DF025 Preheating unit diagnostic line or DF017
Preheating unit control circuit is present or stored and if no other faults are present.
Refer to the Wiring Diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Switch on the ignition and connect the diagnostic tool.
with the pre-postheating unit connected:
– connect the negative terminal of the voltmeter to connection 3FF of component 257,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001.
If the voltmeter does not indicate the battery voltage while the command is running (ten 1-second ON/OFF
cycles):
1- Check the condition of the preheating unit supply fuse F01 (70A).
Replace it if necessary.
2- Check the continuity and the absence of interference resistance of the following connections:
– connection code 3FF,
– connection code 3FY.
Between components 120 and 257.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Repair if necessary.
3- Check the connections on the preheating unit, heater plugs and injection computer.
Repair if necessary.
4- Measure the resistance of the heater plugs. If this resistance is greater than 2 Ω, replace the faulty plug(s).
5- Check the continuity and the absence of interference resistance between the following connections:
– connection code 37AB,
– connection code 37Z,
– connection code 37AC,
– connection code 37AA.
Between components 257, 680, 681, 682 and 683.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
6- Check for + 12 V on connectionBP35 of component257.
if the fault is still present, replace the preheating unit
EDC16_V50_AC001/EDC16_V58_AC001/EDC16_V5C_AC001/EDC16_V18_AC001/EDC16_V1C_AC001/EDC16_V20_AC001
13B-308
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC031
THERMOPLUNGER NO. 3 RELAY
(check that the computer is correctly configured)
NOTESThere must be no present or stored faults.
Perform this fault finding procedure if there is a fault in the command menu, or a
passenger compartment heating/demisting fault.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
vdiag 50, 58, 5C:
If the additional heater no. 3 relay does not operate when running command AC031:
check the engine management computer connections.
Check the connections of thermoplunger no. 3.
Repair if necessary.
Check for + 12 V after ignition supply on connections 3FB and 3JAB of component 1069.
If there is no + 12 V supply, refer to the interpretation of fault DF015 Main relay control circuit.
Repair if necessary.
Check the continuity, absence of interference resistance and insulation to earth of connection 3JAB
between components 120 and 597.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for + 12 V after ignition supply between connections 3FB and BP9 of component 1069 and connection
3JAC of component 1074.
Measure the resistance of thermoplunger no. 3.
Replace thermoplunger no. 3 if the resistance is greater than 2 Ω.
Replace the water heater interface unit if necessary.
Using a test light, check that the water heater interface unit is properly earthed on connections 3FB and
3JAB between components 120 and 1069.
If the fault is still present, contact the techline.
EDC16_V50_AC031/EDC16_V58_AC031/EDC16_V5C_AC031/EDC16_V18_AC031/EDC16_V1C_AC031/EDC16_V20_AC031
13B-309
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC031
CONTINUED
vdiag 18, 1C, 20:
If the additional heater no. 3 relay does not operate when running command AC031:
Check the additional heater no. 3 relay mounting.
check the engine management computer connections.
Repair if necessary.
if the fault is still present, check as follows that this relay is controlled by the engine management computer:
Disconnect the additional heater no. 3 relay, fit a 50 to 100Ω resistor on the mounting in place of the coil and
connect a voltmeter as follows:
Positive terminal to +12 V battery.
Negative terminal to connection 3JAB of the additional heater no. 3 relay mounting.
Clear the fault and actuate the relay using command AC031.
If the voltmeter shows the battery voltage (two, 2-second ON-OFF cycles), replace the additional heater no. 3
relay.
If the voltmeter does not show the battery voltage (two 2 second ON-OFF cycles), contact the Techline.
If the additional heater no. 3 relay is supplied by command AC031, but there is still a fault with the passenger
compartment heating and demisting, check using a wiring diagram:
– the conformity of the thermoplunger maxi-fuse,
– the presence of + 12 V battery on connection BP9 of the additional heater no. 3 relay mounting,
– the conformity of the additional heater relay 3;
– the continuity between connection 3JAC of the additional heater no. 3 relay mounting and the supply terminal
for thermoplunger no. 3.
– the conformity of the thermoplunger resistance: 0.4 Ω < X < 0.5 Ω at 20 °C,
– the presence of earth at the water chamber (thermoplunger mounting).
Also check the level of the cooling circuit and that there are no leaks.
Carry out the necessary repairs.