13B-343
MR-372-J84-13B200$900.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Tests13B
TEST 3 Low pressure circuit check
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter),
– Positioning and clogging condition of the filter cartridge,
– Positioning and condition of the seals.
If there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely
with an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
– Connect a tube to the fuel filter inlet and insert the other end into a clean container which is approximately
5 litres in volume.
– Disconnect the diesel fuel return pipe at the pump return and injector return joint and seal it with a plug.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?
NO
YES
Are the low pressure circuit connections in order
and in good condition?
YES NO
If the low pressure circuit is in order, reconnect the various
pipes making up the low pressure circuit and repeat the
fault finding procedure in the fault finding chart or for the
fault that referred you to this test.
Carry out the necessary repairs.
EDC16_V50_TEST3/EDC16_V58_TEST3/EDC16_V5C_TEST3/EDC16_V18_TEST3/EDC16_V1C_TEST3/EDC16_V20_TEST3
13B-344
MR-372-J84-13B200$900.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
TEST 3
CONTINUED
Check the condition of the priming bulb, and that it is working properly.
Perform repairs if necessary and continue the test.
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a venturi valve located beneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
END OF TEST3.
13B-345
MR-372-J84-13B200$900.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
TEST 4 Checking the turbocharged air inlet circuit
Engine stopped:
Check the sealing of the low and high pressure air circuits (air leak or intake) both upstream and downstream of
the turbocharger.
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– the condition and fitting of the ducts (foreign, clogged, not joined, kinked, broken, pierced, cut bodies, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals.
– the present and tightening of the clamps.
– The fitting of the turbocharging pressure sensor.
Carry out the necessary repairs.
Checking the air filter.
Check:
– That the air filter unit inlet and outlet are not blocked.
– the condition and the assembly of the air filter unit (disconnected, broken, pierced …).
– The cleanliness, conformity and the absence of deformation of the filter element.
– The air flowmeter: run Test 5 Air flowmeter.
Carry out the necessary repairs.
If the engine is equipped accordingly, check:
– that the damper valve is open (AC012 Damper valve, step B).
– the condition of the damper valve:
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
Replace the valve if necessary.
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust, run Test 1 Exhaust system check.
Carry out the necessary repairs.
Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace the intercooler if necessary.
End of test.
EDC16_V50_TEST4/EDC16_V58_TEST4/EDC16_V5C_TEST4/EDC16_V18_TEST4/EDC16_V1C_TEST4/EDC16_V20_TEST4
13B-346
MR-372-J84-13B200$900.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
* OCR: Opening Cyclic Ratio
TEST 5 Air flowmeter
Impurities in the grilles:
Visual inspection: remove the flowmeter. There should be no foreign bodies on the grilles (see diagram 110734).
Do not clean the grilles using compressed air or any other procedure: this damages the sensors and
creates variations from the values displayed on the CLIP tool.
Check the sealing of the air circuit upstream of the air flowmeter:
disconnected or pierced pipes and air filter unit, seals present.
Replace the air flowmeter if necessary and clean upstream of this, if necessary.
Damage to electrical components:
Visual inspection:
– remove the flowmeter, the components should not be broken (see diagram no. 110736).
Replace the air flowmeter if necessary.
Oxidation of the electrical components:
Visual inspection:
– remove the air flowmeter, there must not be any green deposits on the electrical components.
Replace the air flowmeter if necessary.
Clogging of the air flowmeter:
Te s t :
– Check the values for conformity:
* During the first 5 seconds after starting:
– Coolant temperature: 80°C.
– Engine speed: at idle speed (750 rpm < PR055 < 850 rpm).
– Air flow measurement: 37 kg/h < PR132 < 57 kg/h.
– EGR valve OCR*: between - 10% and 0%.
* After the starting phase:
– Coolant temperature: 80°C,
– Engine speed: at idle speed (750 rpm < PR055 < 850 rpm).
– Air flow measurement: 25 kg/h < PR132 < 35 kg/h.
– EGR valve OCR*: between 10% and 40%.
– Refer to the interpretation of DF056 Air flow sensor circuit 2.DEF, for the air flowmeter checks.
Replace the air flowmeter if necessary.
EDC16_V50_TEST5/EDC16_V58_TEST5/EDC16_V5C_TEST5/EDC16_V18_TEST5/EDC16_V1C_TEST5/EDC16_V20_TEST5
13B-357
MR-372-J84-13B200$936.mif
V13
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Tests13B
TEST 10 Temperature upstream of turbine too low
Run full fault finding on the injection computer using the
diagnostic tool.
Are any faults present or stored?
NO
Apply Test 1 Exhaust system check.
Is the exhaust pipe in order?
YES
Apply Test 4 Turbocharged air inlet circuit check.
Is the inlet circuit in order?
YES
Apply Test 5 Air flowmeter.
Is the air flow sensor correct?
YES
Apply Test 9 Poor injector operation.
Are the injectors correct?
YES
Contact the Techline.YES
Apply the procedure for
dealing with the associated
faults (see Interpretation of
faults).
NO
Repair then carry out a
new particle filter
regeneration.
Run command SC017
Particle filter
regeneration.
If the second regeneration
is successful, it is essential
to change the engine oil
and replace the oil filter.
If the second regeneration
fails, contact the Techline.
NO
NO
NO
EDC16_V50_TEST10/EDC16_V58_TEST10/EDC16_V5C_TEST10/EDC16_V18_TEST10/EDC16_V1C_TEST10/EDC16_V20_TEST10
13B-358
MR-372-J84-13B200$936.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
TEST 11 Diesel fuel conformity check
WARNING
During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– protect yourself against fuel splashes due to residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit
components exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales similar to those used in body paint workshops (example: PANDA part no. 77 11 224 995).
Record the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Ta k e a 1 l fuel sample from the diesel fuel filter outlet (see MR 364 (Mégane II) or MR 395 (Laguna II ph 2),
Mechanical, 19C, Tank, Fuel tank: Draining or MR 370 (Scénic II), Mechanical, 19C, Tank, Fuel tank
draining), using a pneumatic transfer pump (part no. 634-200) and place it in a 1300 ml plastic cup.
Cover the plastic cup with its cover and let the fuel settle for approximately 2 minutes.
Is the fuel cloudy or does it separate
into two parts?The diesel fuel contains water and is not compliant.
Drain the fuel circuit, including the tank (see MR 364
(Mégane II) or MR 395 (Laguna II ph 2), Mechanical, 19C,
Tank, Fuel tank: Draining or MR 370 (Scénic II),
Mechanical, 19C, Tank, Fuel tank draining).
YES
NO
A
EDC16_V50_TEST11/EDC16_V58_TEST11/EDC16_V5C_TEST11/EDC16_V18_TEST11/EDC16_V1C_TEST11/EDC16_V20_TEST11
13B-365
MR-372-J84-13B200$972.mif
V13
13B
DIESEL INJECTION
Fault finding – Glossary
Injection computer112-track (BOSCH)
Connectors: black A 32-track, brown B 48-track, grey C 32-track
Atmospheric pressure sensor Integrated into the computer (BOSCH)
Injector0.23 Ω at + 20°C/2 Ω max. (BOSCH)
1600 bar (1800 bar max.)
Flow regulator (high pressure
pump)R = 3 Ω at + 20°C (BOSCH, pump type CP3.2+)
Rail pressure sensor Start of opening ~ 1600 bar,
Rail pressure limiter: opening at approximately 1800 bar (BOSCH, bolted to
the rail)
Engine speed sensor510 < R< 850 Ω at + 20°C (MGI)
Camshaft sensor Hall effect sensor (ELECTRICFIL)
R = 10250 ± 500 Ω at + 20°C (measured between connections 3CQ and 3FB of
component 746)
Turbocharger control solenoid
valve15.4 ± 0.7 Ω at + 20°C (PIERBURG)
Electric EGR valve3VP: + 12 V electric motor 3JM: potentiometer earth
3GC: + 5 V potentiometer 3VQ: engine earth
Track 3: Not used 3EL: potentiometer signal
Direct current motor: R between connections VP and VQ = between 1 Ω and
400 Ω at + 20°C
Potentiometer: R between connections 3GC and 3JM: 6.5 ± 2.6 kΩ at + 20°C
(SIEMENS)
Electrical damper valve Direct current motor (VDO)
Air flowmeter3B: air temperature signal 3FB: + 12 V battery
3DW: flowmeter earth 3DV: air flow signal
3KJ: + 5 V potentiometer NT: battery earth
(SIEMENS)
Air temperature sensorR = 3714
Ω ± 161 at + 10°C/2448 Ω ± 96 at + 20°C/1671 Ω ± 59 at + 30°C
Coolant temperature sensorR = 2252 Ω ± 112 at 25°C/811 Ω ± 39 at 50°C/283 Ω ± 8 at 80°C
Accelerator pedal sensorR gang 1 = 1700 ± 900 Ω;
R gang 2 = 2,850 ± 2,050Ω
Heater plugR = 0.6 Ω at + 20°C/2 Ω max.
Maximum current drawn: 28 A at 0 seconds/12 A at 10 seconds/9 A after
30 seconds
Turbine upstream temperature
sensor2-track yellow connector (NTK)
T=400°C -> R = 1772 Ω, T=500°C -> R = 725 kΩ
Particle filter differential
pressure sensorConnection 3LQ = 5 V, connection 3TK = Earth, connection 3TL = Signal
(BOSCH)
Temperature sensor upstream
of the particle filter2-track blue connector (DENZO)
T=50°C -> R = 106 kΩ, T=100°C -> R = 33.5 kΩ
Temperature sensor
downstream of the particle filter2 track black connector (DENZO)
T=50°C -> R = 106 kΩ, T=100°C -> R = 33.5 kΩ
Water in diesel fuel sensor According to application (ZERTAN)
MR-372-J84-13B200$972.mif
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C