2011 Ram 5500 Chassis Cab manual transmission

STARTING AND OPERATING
CONTENTS
Starting Procedures .................... 265
▫ Normal Starting ..................... 265
▫ Automatic Transmission ............... 265
▫ If Engine Fails To Start ................ 266
▫ After Starting ....................... 267
 Engine Block Heater — If Equipped ........ 267
 Automatic Transmission ................. 268
▫ Key Ignition Park Interlock ............. 269
▫ Brake/Transmission Shift Interlock System . . 269 ▫
Brake/Transmission Interlock Manual
Override .......................... 269
▫ Five–Speed Automatic Transmission (545RFE)
— 5.7L Engine Only .................. 270
 Four-Wheel Drive Operation — If Equipped . . 277
▫ Manually Shifted Transfer Case – If
Equipped .......................... 277
▫ Shifting Procedure – Manually Shifted
Transfer Case ....................... 279
▫ Transfer Case Position Indicator Light ...... 280
5

WARNING! (Continued)
•Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, you should
always shift the transmission into PARK, remove
the key fob from the ignition, and apply the
parking brake. Once the key fob is removed from
the ignition, the shift lever is locked in the PARK
position, securing the vehicle against unwanted
movement. Furthermore, you should never leave
unattended children inside a vehicle.
Key Ignition Park Interlock
This vehicle is equipped with a Key Ignition Park Inter-
lock which requires the shift lever to be placed in PARK
prior to rotating the ignition switch to the LOCK posi-
tion. The key fob can only be removed from the ignitionswitch when the ignition switch is in the LOCK position
and once removed the shift lever is locked in PARK.
Brake/Transmission Shift Interlock System
This vehicle is equipped with a Brake Transmission Shift
Interlock System (BTSI) that holds the shift lever in the
PARK position when the ignition switch is in the LOCK
position. To move the shift lever out of the PARK
position, the ignition switch must be turned to any other
ignition switch position (ACC, ON, or START) (engine
running or not) and the brake pedal must be pressed.
Brake/Transmission Interlock Manual Override
There is an override for the BTSI that allows you to move
the shift lever out of the PARK position if an electrical
system malfunction occurs (i.e., dead battery).
1. Turn the ignition switch to the ACC or ON position
without starting the engine.
2. Tilt the steering wheel to the full up position
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STARTING AND OPERATING 269

3. Firmly set the parking brake.
4. Press and maintain firm pressure on the brake pedal.
5. Using the screwdriver or other suitable tool, press and
hold the override tab through the access port (ringed
circle) on the bottom of the steering column.6. Move the shift lever into the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL.
Five–Speed Automatic Transmission (545RFE) —
5.7L Engine Only
The shift lever display located in the instrument panel
cluster indicates the transmission gear range. The shift
lever is mounted either on the right side of the steering
column (if equipped) or on the floor console (if
equipped). You must press the brake pedal to move the
shift lever out of the PARK position. To drive, move the
shift lever from PARK or NEUTRAL to the DRIVE
position. Pull the shift lever toward you when shifting
into REVERSE or PARK, or when shifting out of PARK.
Electronic Range Select (ERS) Operation
The Electronic Range Select (ERS) shift control allows
you to limit the highest available gear when the shift
lever is in the DRIVE position. Move the console shift
lever left (-) or right (+), or toggle the switch on the
Interlock Manual Override
270 STARTING AND OPERATING

Power Steering Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through an autho-
rized dealer.
CAUTION!
Do not use chemical flushes in your power steering
system as the chemicals can damage your power
steering components. Such damage is not covered by
the New Vehicle Limited Warranty.
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to ensure accurate fluid level reading. Do
not overfill. Use only manufacturer’s recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information.
PARKING BRAKE
Before leaving the vehicle, make sure that the parking
brake is fully applied, the engine is off and the key fob is
removed from the ignition switch. Also, be certain to
leave an automatic transmission in PARK, or manual
transmission in REVERSE or first gear.
292 STARTING AND OPERATING

The parking brake should always be applied whenever
the driver is not in the vehicle.
WARNING!
•Never leave children alone in a vehicle. Leaving
unattended children in a vehicle is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured.
•Do not leave the key fob in the ignition switch. A
child could operate power windows, other con-
trols, or move the vehicle.
•Be sure the parking brake is fully disengaged
before driving; failure to do so can lead to brake
failure and an accident.(Continued)
WARNING! (Continued)
•Always fully apply the parking brake when leav-
ing your vehicle or it may roll and cause damage or
injury. Also, be certain to leave an automatic
transmission in PARK, a manual transmission in
REVERSE or first gear. Failure to do so may cause
the vehicle to roll and cause damage or injury.
CAUTION!
If the “Brake Warning Light” remains on with the
parking brake released, a brake system malfunction
is indicated. Have the brake system serviced by an
authorized dealer immediately.
294 STARTING AND OPERATING

Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
City Driving
When stopped for short periods of time, shift the trans-
mission into NEUTRAL and increase engine idle speed.
Highway Driving
Reduce speed.
Air Conditioning
Turn off temporarily.
SNOWPLOW
Snowplow Prep Packages are available as a factory
installed option. These packages include components
necessary to equip your vehicle with a snowplow.
NOTE: Before installation of a snowplow it is highly
recommended that the owner/installer obtain and follow
the recommendations contained within the current Dodge Body Builders Guide. See your authorized dealer,
installer or snowplow manufacturer for this information.
There are unique electrical systems that must be con-
nected to properly assure operator safety and prevent
overloading vehicle systems.
WARNING!
Attaching a snowplow to this vehicle could adversely
affect performance of the airbag system in an acci-
dent. Do not expect that the airbag will perform as
described earlier in this manual
CAUTION!
The “Lamp Out” indicator could illuminate if exte-
rior lamps are not properly installed.
344 STARTING AND OPERATING

Recreational Towing – Four-Wheel Drive Models
CAUTION!
Failure to follow these requirements can cause severe
damage to the transmission and/or transfer case.
NOTE: Both the manual shift and electronic shift trans-
fer cases must be shifted into NEUTRAL for recreational
towing. Automatic transmissions must be shifted into the
PARK position for recreational towing. Refer to the
following for the proper transfer case NEUTRAL shifting
procedure for your vehicle.
Recreational Towing Procedure (Manual Shift
Transfer Case) – If Equipped
Use the following procedure to prepare your vehicle for
recreational towing:
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
even if the transmission is in PARK. The parking
brake should always be applied when the driver is
not in the vehicle.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in NEUTRAL before recre-
ational towing to prevent damage to internal parts.
348 STARTING AND OPERATING

1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Press the brake pedal.
4. Shift the transmission into NEUTRAL.
5. Shift the transfer case lever into NEUTRAL.
6. Start the engine.
7. Shift the transmission into REVERSE.
8. Release the brake pedal for five seconds and ensure
that there is no vehicle movement.
9. Repeat steps 7 and 8 with the transmission in DRIVE.
10. Turn OFF the engine and place the ignition switch in
the OFF position.
11. Shift the transmission into PARK.
12. Apply the parking brake.13. Attach the vehicle to the tow vehicle with the tow bar.
14. Release the parking brake.
CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into PARK with the transfer case in
NEUTRAL and the engine running. With the transfer
case in NEUTRAL ensure that the engine is OFF prior
to shifting the transmission into PARK.
Returning to Normal Operation – Manual Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Apply the parking brake.
3. Shut OFF the engine.
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STARTING AND OPERATING 349