Page 131 of 170
FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
2500/3500 Shortbed Models 34 Gallons129 Liters
2500/3500 Longbed Models 35 Gallons132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons83 Liters
Diesel Exhaust Fluid Tank (Approximate) – Chassis
Cab Only 8 Gallons
30 Liters
Engine Oil with Filter
6.7L Turbo Diesel Engine 12 Quarts11.4 Liters
Cooling System
6.7L Turbo Diesel Engine (MOPAR Engine Coolant/
Antifreeze 5 Year/100,000 Mile Formula or equivalent) 5.7 Gallons
21.4 Liters
130 MAINTAINING YOUR VEHICLE
Page 132 of 170
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
ComponentFluid, Lubricant, or Genuine Part
Engine Coolant MOPARAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hy-
brid Organic Additive Technology) or equivalent.
Engine Oil In ambient temperatures below 0°F (-18°C), 5W-40 syntheticengine oil
that meets Chrysler Materials Standard MS-10902 and the API CJ-4 engine
oil category is required. In ambient temperatures above 0°F (-18°C),
15W-40 engine oil that meets Chrysler Materials Standard MS-10902 and
the API CJ-4 engine oil category is required.
Engine Oil Filter MOPAREngine Oil Filter or equivalent.
Engine Fuel Filter MOPARFuel Filter or equivalent. Must meet 5 micron rating. Using a
fuel filter that does not meet the manufacturers filtration and water
separating requirements can severely impact fuel system life and reli-
ability.
Crankcase Ventilation Filter MOPAR CCV Filter or equivalent.
6
MAINTAINING YOUR VEHICLE 131
Page 137 of 170

MAINTENANCE SCHEDULE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level at least 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
Once a Month
•Inspect the batteries, and clean and tighten the termi-
nals as required.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Check the automatic transmission fluid level (if
equipped).
•Check the manual transmission fluid level (if
equipped).
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
136 MAINTENANCE SCHEDULES
Page 149 of 170

75,000 Miles (120,000 km) or 60 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Flush and replace engine coolant at 60 months, if not replaced at 105,000 miles (168 000 km).
❏ Inspect drive belt, replace as necessary.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
148 MAINTENANCE SCHEDULES
Page 153 of 170

105,000 Miles (168,000 km) or 84 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Flush and replace engine coolant, if not replaced at 60 months.
❏ Rotate tires.
❏ Inspect drive belt, replace as required.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Flush and replace power steering fluid.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
152 MAINTENANCE SCHEDULES
Page 159 of 170

150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Inspect drive belt, replace as required.
❏ Adjust valve lash clearance.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Flush and replace engine coolant at 120 months, if not replaced at 97,500 miles (157 000 km).
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Check the transfer case fluid (4x4).
❏ Change automatic transmission fluid (Chassis Cab Only).
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
158 MAINTENANCE SCHEDULES
Page 163 of 170

Adding Fuel............................ 83
Air Cleaner, Engine (Engine Air Cleaner
Filter) ............................. 102,126
Air Filter .............................. 102
Airbag Light ............................ 19
Antifreeze (Engine Coolant) .............. 114,115
Capacities ........................... 130
Disposal ............................ 117
Anti-Lock Warning Light ................... 19
Automatic Transmission .................... 68
Adding Fluid ......................... 122
Fluid Level Check ..................... 122
Fluid Type ........................ 122,133
Shifting .............................. 62
Axle Fluid ............................. 133
Battery ............................... 112
Blanket ........................... 51,113
Emergency Starting ..................... 90 Brake Fluid
............................ 133
Brake System ........................... 119
Fluid Check .......................... 119
Master Cylinder ....................... 119
Warning Light ......................... 14
Brake/Transmission Interlock ................ 61
Calibration, Compass ...................... 33
Capacities, Antifreeze (Engine Coolant) ........ 130
Capacities, Fluid ........................ 130
Caps, Filler Oil (Engine) .......................... 100
Radiator (Coolant Pressure) ............... 116
Charge Air Cooler ....................... 119
Check Engine Light (Malfunction Indicator
Light) ................................. 18
Compass .............................. 32
Compass Calibration ...................... 33
Compass Variance ........................ 33
162 INDEX
Page 164 of 170

Computer, Trip/Travel..................... 30
Conserving Fuel ......................... 30
Coolant Pressure Cap (Radiator Cap) .......... 116
Cooling System ......................... 113
Adding Coolant (Antifreeze) .............. 115
Coolant Capacity ...................... 130
Coolant Level ...................... 1 13,117
Disposal of Used Coolant ................ 117
Drain, Flush, and Refill .................. 114
Inspection ........................... 117
Points to Remember .................... 118
Pressure Cap ......................... 116
Radiator Cap ......................... 116
Selection of Coolant (Antifreeze) ......... 114,131
Diesel Exhaust Brake ...................... 58
Diesel Fuel ............................. 81
Diesel Fuel Requirements ................... 81
Bulk Storage of ........................ 84 Diesel Fuel System, Re-Priming
.............. 108
Dipsticks .............................. 98
Disposal .............................. 102
Antifreeze (Engine Coolant) ............... 117
Engine Oil ........................... 102
Draining Fuel/Water Separator Filter .......... 104
Electronic Range Select (ERS) ..............62,68
Electronic Vehicle Information Center (EVIC) ..... 21
Emergency, In Case of Jump Starting ......................... 90
Engine ................................ 97
Air Cleaner .......................... 102
Block Heater ........................ 44,57
Break-In Recommendations ................. 6
Compartment ......................... 97
Coolant (Antifreeze) .................... 131
Identification .......................... 97
Idling ............................... 52
8
INDEX 163