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TIMING CHAIN
Removal and Installation
INFOID:0000000005931017
CAUTION:
The rotating direction in dicated in the text indicates all directions seen from the engin NISSAN TIIDA 2011 Service Repair Manual EM-160
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
Removal and Installation
INFOID:0000000005931017
CAUTION:
The rotating direction in dicated in the text indicates all directions seen from the engin](/manual-img/5/57396/w960_57396-2549.png)
EM-160
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
Removal and Installation
INFOID:0000000005931017
CAUTION:
The rotating direction in dicated in the text indicates all directions seen from the engine front.
REMOVAL
1. Disconnect the battery negative terminal. Refer to SC-7, "Removal and Installation".
2. Drain engine oil. Refer to LU-18, "
Changing Engine Oil".
CAUTION:
Perform this step when engine is cold.
3. Partially drain engine coolant from the radiator. Refer to CO-36, "
Changing Engine Coolant".
4. Remove front RH wheel. Refer to WT-7, "
Adjustment".
5. Remove front fender protector (RH). Refer to EI-26, "
Removal and Installation".
6. Remove the following parts. • Rocker cover: Refer to EM-151, "
Component".
• Drive belt: Refer to EM-132, "
Removal and Installation".
• Water pump pulley: Refer to CO-45, "
Component".
• Ground cable (between engine bracket (RH) and radiator core support)
7. Support the bottom surface of engine using a trans mission jack, and then remove the engine bracket and
insulator (RH). Refer to EM-197, "
Component".
8. Set No. 1 cylinder at TDC on its compression stroke with the following procedure:
a. Rotate crankshaft pulley (1) clockwise and align TDC mark (no paint) (B) to timing indicator (A) on front cover.
b. At the same time, make sure that the cam noses of the No.1 cyl- inder are located ( ) as shown.
• If not, rotate crankshaft pulley one revolution (360 degrees)and align as shown.
16. Oil pump drive chain 17. Camshaft sprocket (INT) 18. Timing chain tension guide
19. O-ring 20. Chain tensioner (for oil pump)
A. Refer to EM-160
B. Refer to EM-170
C : White paint mark (Not use for service)
PBIC3960E
1 : Camshaft (INT)
2 : Camshaft (EXH)
: Engine front
PBIC3359J
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TIMING CHAIN
15. Cut liquid gasket by prying the position ( ) shown, and then
remove the front cover.
CAUTION:
• Be careful not to damage the mating surface.
NISSAN TIIDA 2011 Service Repair Manual EM-162
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
15. Cut liquid gasket by prying the position ( ) shown, and then
remove the front cover.
CAUTION:
• Be careful not to damage the mating surface.](/manual-img/5/57396/w960_57396-2551.png)
EM-162
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
15. Cut liquid gasket by prying the position ( ) shown, and then
remove the front cover.
CAUTION:
• Be careful not to damage the mating surface.
• A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off
the position not specified.
16. Remove front oil seal from front cover. • Lift up front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front cover.
17. Push in timing chain tensioner plunger.
18. Insert a stopper pin (A) into the body hole to retain the plunger in collapsed position.
NOTE:
Use approximately 1.5 mm (0.059 in) diameter hard metal pin as
a stopper pin.
19. Remove timing chain tensioner (1).
20. Remove timing chain slack guide (2), timing chain tension guide (3) and timing chain (1).
CAUTION:
Never rotate each crankshaft and camshaft individually
while timing chain is re moved. It causes interference
between valve and piston.
PBIC3357J
PBIC3165J
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21. Press stopper tab (A) in the direction shown to push the timing
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21. Press stopper tab (A) in the direction shown to push the timing
chain slack guide (B) toward ti ming chain tensi](/manual-img/5/57396/w960_57396-2552.png)
TIMING CHAINEM-163
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21. Press stopper tab (A) in the direction shown to push the timing
chain slack guide (B) toward ti ming chain tensioner (for oil
pump) (1).
• The slack guide (B) is released by pressing the stopper tab
(A). As a result, the slack guide (B) can be moved.
22. Insert stopper pin (D) into tensioner body hole (C) to secure tim- ing chain slack guide (B).
NOTE:
Use a hard metal pin with a diameter of approximately 1.2 mm
(0.047 in) as a stopper pin.
23. Remove timing chain tensioner (for oil pump), if necessary.
24. Hold the WAF part of oil pump shaft (A), and then loosen the oil pump sprocket bolt and remove them. CAUTION:
• Secure the oil pump shaft with the WAF part (A).
• Never loosen the oil pump sprocket bolt by tightening theoil pump drive chain.
CAUTION:
Never use an impact or other power tool to remove the
engine oil pump sprocket bolt. If an impact or other power
tool is used to remove the e ngine oil pump sprocket bolt,
the crankshaft sprocket may break.
25. Remove crankshaft sprocket, oil pump sprocket and oil pump drive chain as a set, if necessary.
26. Remove timing chain tension guide (front cover side) from front cover, if necessary.
INSPECTION AFTER REMOVAL
Timing Chain
PBIC5314E
1 : Oil pan (upper)
2: Oil pump
: Engine front
PBIC3539J
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< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of timing chain.
• Replace timing c NISSAN TIIDA 2011 Service Repair Manual EM-164
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of timing chain.
• Replace timing c](/manual-img/5/57396/w960_57396-2553.png)
EM-164
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of timing chain.
• Replace timing chain and/or oil pum p drive chain, if necessary.
INSTALLATION
NOTE:
The figure shows the relationship between the matching mark on
each timing chain and that on the corresponding sprocket, with the
components installed.
1. Make sure that crankshaft key points are aligned.
NOTE:
*: There are two outer grooves in camshaft spro cket (INT). The wider one is a matching mark.
2. If the timing chain tension guide (front cover si de) is removed, install it to the front cover.
CAUTION:
Check the joint condition by sound or feeling.
3. Install crankshaft sprocket (2), oil pump sprocket (3) and oil pump drive chain (1).
• Install it by aligning matching marks on each sprocket and oil
pump drive chain.
• If these matching marks are not aligned, rotate the oil pump
shaft slightly to correct the position.
CAUTION:
Check matching mark position of each sprocket after
installing the oil pump drive chain.
CAUTION:
PBIC3169J
1 : Timing chain
2 : Camshaft sprocket (EXH)
3 : Timing chain slack guide
4 : Timing chain tensioner
5 : Oil pump sprocket
6 : Oil pump drive chain
7 : Chain tensioner (for oil pump)
8 : Crankshaft sprocket
9 : Timing chain tension guide
10 : Camshaft sprocket (INT)
A : Matching mark (dark blue link)
B : Matching mark (stamping)
C : Crankshaft key position (straight up)
D : Matching mark (orange link)
E : Matching mark (orange link)
F : Matching mark (outer groove*)
A : Matching mark (stamping)
B : Matching mark (orange link)
C : Matching mark (dark blue link)
AWBIA0140ZZ
PBIC3171J
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or other power to NISSAN TIIDA 2011 Service Repair Manual TIMING CHAINEM-165
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Never use an impact or other power tool to remo
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or other power to](/manual-img/5/57396/w960_57396-2554.png)
TIMING CHAINEM-165
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Never use an impact or other power tool to remo
ve the engine oil pump sprocket bolt. If an impact
or other power tool is used to remove the en gine oil pump sprocket bolt, the crankshaft sprocket
may break.
4. Hold the WAF part of oil pump shaft (A), and then tighten the oil pump sprocket bolt.
CAUTION:
• Secure the oil pump shaft with the WAF part (A).
• Never loosen the oil pump sprocket bolt by tightening theoil pump drive chain.
CAUTION:
Never use an impact or other power tool to remove the
engine oil pump sprocket bolt. If an impact or other power
tool is used to remove the e ngine oil pump sprocket bolt,
the crankshaft sprocket may break.
5. Install chain tensioner (for oil pump) (1). 1. Fix the plunger at the most compressed position using a
stopper pin (A), and then install it.
2. Securely pull out ( ) the stopper pin after installing the chain tensioner (for oil pump).
3. Check matching mark position of oil pump drive chain and each sprocket again.
1 : Oil pan (upper)
2 : Oil pump
: Engine front
PBIC3539J
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9. Check matching mark position of timing chain and each sprocket again.
10. Apply new engine oil to new front oil s NISSAN TIIDA 2011 Service Repair Manual TIMING CHAINEM-167
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9. Check matching mark position of timing chain and each sprocket again.
10. Apply new engine oil to new front oil s](/manual-img/5/57396/w960_57396-2556.png)
TIMING CHAINEM-167
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9. Check matching mark position of timing chain and each sprocket again.
10. Apply new engine oil to new front oil seal joint surface.
11. Install front oil seal so that each seal lip is oriented as shown.
• Install front oil seal (2) using a suitable tool with outer diameter57 mm (2.24 in) and inner diameter 45 mm (1.77 in) (A) to the
dimension shown.
CAUTION:
• Be careful not to damage front cover and crankshaft.
• Press-fit oil seal straight to avoid causing burrs or tilting.
• Never touch grease applied onto oil seal lip.
12. Install new O-ring to cylinder block. CAUTION:
Be sure O-rings are aligned properly.
13. Apply the sealant without breaks to the specified location using Tool.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
14. Make sure that matching marks of timi ng chain and each sprocket are still aligned.
CAUTION:
A : Dust seal lip
B: Oil seal lip
: Engine front
: Engine rear
PBIC3485J
1 : Front cover: Engine front
Within 0.3 mm (0.012 in) toward engine front
Within 0.5 mm (0.020 in) toward engine rear
PBIC3729E
Tool number WS39930000 ( – )
A : Liquid gasket application area
B : Liquid gasket
: Engine outside
PBIC3959E
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TIMING CHAIN
• Make sure O-ring on cylinder block is correctly installed.
• Be careful not to damage front oil seal by
interference with front end of cranks NISSAN TIIDA 2011 Service Repair Manual EM-168
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
• Make sure O-ring on cylinder block is correctly installed.
• Be careful not to damage front oil seal by
interference with front end of cranks](/manual-img/5/57396/w960_57396-2557.png)
EM-168
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
• Make sure O-ring on cylinder block is correctly installed.
• Be careful not to damage front oil seal by
interference with front end of crankshaft.
15. Install front cover, and tighten bolts in two stages to specified torque in numerical order as shown.
CAUTION:
• Attaching should be done within 5 minutes after liquidgasket application.
• Be sure to wipe off any excessive liquid gasket leaking.
NOTE:
Installation position of bolts is as shown.
16. Install crankshaft pulley using the following procedure.
a. Install crankshaft pulley. CAUTION:
• Never damage front oil seal lip section.
• If needed use a plastic hammer, tap on its center portion (not circumference) to seat crankshaft
pulley.
b. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
c. Secure crankshaft pulley (1) using Tool (A).
d. Tighten crankshaft pulley bolt in two steps.
• For angle tightening, put a paint mark (B) on crankshaft pulley(2), matching with any one of six easy to recognize angle
marks (A) on crankshaft pulley bolt flange (1).
• Turn 60 degrees clockwise (angle tightening).
• Check the tightening angle with movement of one angle mark.
e. Make sure that crankshaft rotates clockwise smoothly.
17. Installation of the remaining components is in the reverse order of removal.
M6 bolts : No. 1
M10 bolts : No. 6, 7, 10, 11, 14
M12 bolts : No. 2, 4, 8, 12
M8 bolts : Except the above
PBIC3164J
Tool Number : KV10109300 ( — )
Step 1 : 29.4 N·m (3.0 kg-m, 22 ft-lb)
Step 2 : 60° clockwise
PBIC3961E
PBIC3963E
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![NISSAN TIIDA 2011 Service Repair Manual EM-170
< SERVICE INFORMATION >[MR18DE]
CAMSHAFT
CAMSHAFT
ComponentINFOID:0000000005931018
Removal and InstallationINFOID:0000000005931019
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE”
sign in t NISSAN TIIDA 2011 Service Repair Manual EM-170
< SERVICE INFORMATION >[MR18DE]
CAMSHAFT
CAMSHAFT
ComponentINFOID:0000000005931018
Removal and InstallationINFOID:0000000005931019
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE”
sign in t](/manual-img/5/57396/w960_57396-2559.png)
EM-170
< SERVICE INFORMATION >[MR18DE]
CAMSHAFT
CAMSHAFT
ComponentINFOID:0000000005931018
Removal and InstallationINFOID:0000000005931019
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE”
sign in the workshop.
• Be sure to work in a well ventilate d area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release the fuel pressure. Refer to EC-582, "
Fuel Pressure Check".
2. Disconnect negative battery terminal. Refer to SC-7, "
Removal and Installation".
3. Remove front RH wheel. Refer to WT-7, "
Adjustment".
4. Remove front fender protector (RH). Refer to EI-26
.
5. Drain engine coolant. Refer to CO-36
.
NOTE:
Perform this step when engine is cold.
6. Remove the following parts. • Intake manifold. Refer to EM-137
.
• Rocker cover. Refer to EM-151
.
1. O-ring 2. Camshaft position sensor (PHASE) 3. Camshaft bracket
4. Camshaft sprocket (EXH) 5. Camshaft sprocket (INT) 6. Camshaft (EXH)
7. Camshaft (INT) 8. Valve lifter (EXH) 9. Valve lifter (INT)
10. Cylinder head
A. Refer to EM-170
.
PBIC4589E
Revision: May 2010 2011 Versa