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• Measure the following parts if out of the standard.
- Dimension “A” for cylinder head No. 1 journal bearing
- Dimen NISSAN TIIDA 2011 Service Repair Manual CAMSHAFTEM-67
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• Measure the following parts if out of the standard.
- Dimension “A” for cylinder head No. 1 journal bearing
- Dimen](/manual-img/5/57396/w960_57396-2456.png)
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• Measure the following parts if out of the standard.
- Dimension “A” for cylinder head No. 1 journal bearing
- Dimension “B” for camshaft thrust
• Follow the standards above, and then replace camshaft and/or
cylinder head.
Camshaft Sprocket Runout
1. Put V-block on precise flat table, and support No. 2 and 5 journals of camshaft. CAUTION:
Never support No. 1 journal (on the side of camshaft sprocket) because it has a different diameter
from the other four locations.
2. Measure the camshaft sprocket runout with a dial indicator. (Total indicator reading)
• If it exceeds the limit, replace camshaft sprocket.
Valve Lifter
Check if surface of valve lifter has any wear or cracks.
• If anything above is found, replace valve lifter. Refer to EM-112,
"Camshaft".
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER
Measure the outer diameter of valve lifter with a micrometer (A).
VALVE LIFTER HOLE DIAMETER Standard : 4.000 - 4.030 mm (0.1575 - 0.1587 in)
Standard : 3.877 - 3.925 mm (0.1526 - 0.1545 in)
KBIA3345J
Limit: Refer to EM-112, "Camshaft".
KBIA1493J
KBIA0182E
Standard: Refer to
EM-112, "Camshaft".
PBIC3185J
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CAMSHAFT
Measure the diameter of valve lifter hole of cylinder head with an
inside micrometer (A).
VALVE LIFTER CLEARANCE
• (Valve lifter clearance) = (Valve lift NISSAN TIIDA 2011 Service Repair Manual EM-68
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CAMSHAFT
Measure the diameter of valve lifter hole of cylinder head with an
inside micrometer (A).
VALVE LIFTER CLEARANCE
• (Valve lifter clearance) = (Valve lift](/manual-img/5/57396/w960_57396-2457.png)
EM-68
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CAMSHAFT
Measure the diameter of valve lifter hole of cylinder head with an
inside micrometer (A).
VALVE LIFTER CLEARANCE
• (Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)
• If out of the standard, referring to the each standard of va
lve lifter outer diameter and valve lifter hole diame-
ter, replace either or both valve lifter and cylinder head.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
• Perform this inspection only when DTC P0011 is de tected in self-diagnostic results of CONSULT-III
and it is directed according to inspect ion procedure of EC section. Refer to EC-135, "
Diagnosis Pro-
cedure".
• Check when engine is cold so as to pr event burns from the splashing engine oil.
1. Check engine oil level. Refer to LU-7, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release the fuel pressure. Refer to EC-499, "
Inspection".
b. Remove intake manifold. Refer to EM-27, "
Exploded View".
c. Disconnect ignition coil and injector harness connectors. Refer to EM-46, "
Exploded View".
Standard: Refer to
EM-112, "
Camshaft".
PBIC3184J
Standard: Refer to EM-112, "Camshaft".
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
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3. Remove intake valve timing control solenoid valve. Refer to
EM-49, "Exploded View".
4. Crank engine, and then make sure NISSAN TIIDA 2011 Service Repair Manual CAMSHAFTEM-69
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3. Remove intake valve timing control solenoid valve. Refer to
EM-49, "Exploded View".
4. Crank engine, and then make sure](/manual-img/5/57396/w960_57396-2458.png)
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3. Remove intake valve timing control solenoid valve. Refer to
EM-49, "Exploded View".
4. Crank engine, and then make sure that engine oil comes out from intake valve timing control solenoid valve hole (A). End
crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
• Prevent splashing by using a shop cloth so as to prevent the worker from injury from engine oil an d so as to prevent engine oil contamination.
• Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to
engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engine oil off immediately if it is splashed.
5. Perform the following inspection if engine oil does not come out from intake valve timing control solenoid
valve oil hole of the cylinder head.
• Remove oil filter, and then clean it. Refer to EM-65, "
Inspection".
• Clean oil groove between oil strainer and intake valve timing control solenoid valve. Refer to LU-6,
"Engine Lubrication System" and LU-6, "Engine Lubrication System Schematic".
6. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
• Clean oil groove if necessary. Refer to LU-6, "
Engine Lubrication System" and LU-6, "Engine Lubrica-
tion System Schematic".
7. After inspection, installation is in the reverse order of removal.
1: Plug
:Engine front
PBIC3706E
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OIL SEAL
OIL SEAL
VALVE OIL SEAL
VALVE OIL SEAL : Remo
val and InstallationINFOID:0000000005930957
REMOVAL
1. Remove camshafts. Refer to EM-59, "Exploded View".
2 NISSAN TIIDA 2011 Service Repair Manual EM-70
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OIL SEAL
OIL SEAL
VALVE OIL SEAL
VALVE OIL SEAL : Remo
val and InstallationINFOID:0000000005930957
REMOVAL
1. Remove camshafts. Refer to EM-59, "Exploded View".
2](/manual-img/5/57396/w960_57396-2459.png)
EM-70
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OIL SEAL
OIL SEAL
VALVE OIL SEAL
VALVE OIL SEAL : Remo
val and InstallationINFOID:0000000005930957
REMOVAL
1. Remove camshafts. Refer to EM-59, "Exploded View".
2. Remove valve lifters. Refer to EM-59, "
Exploded View".
3. Rotate crankshaft, and set piston whose valve oil seal is to be removed to TDC. This will prevent valve from dropping into cylinder.
CAUTION:
When rotating crankshaft, be careful to avo id scarring front cover with timing chain.
4. Remove valve collet. • Compress valve spring with Tool (A). Remove valve collet witha magnet hand (B).
CAUTION:
Be careful not to damage valve lifter holes.
5. Remove valve spring retainer, valve spring and valve spring seat. Refer to EM-76, "
Disassembly and
Assembly".
6. Remove valve oil seal with Tool (A).
INSTALLATION
1. Apply new engine oil to valve oil seal joint surface and seal lip.
2. Press in valve oil seal to the height “H” shown with Tool (A).
3. Installation of the remaining components is in the reverse order of removal.
FRONT OIL SEAL
Tool number : KV10116200 (J-26336-B)
: KV10115900 (J-26336-20)
: KV10109220 ( — )
PBIC3727E
Tool number : KV10107902 (J-38959) : KV10116100 ( — )
PBIC3728E
Height “H” : 13.2 - 13.8 mm (0.520 - 0.543 in)
Tool number : KV10115600 (J-38958)
PBIC3211J
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FRONT OIL SEAL : Removal and InstallationINFOID:0000000005930958
REMOVAL
1. Remove the following parts:
• Front wheel and NISSAN TIIDA 2011 Service Repair Manual OIL SEALEM-71
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FRONT OIL SEAL : Removal and InstallationINFOID:0000000005930958
REMOVAL
1. Remove the following parts:
• Front wheel and](/manual-img/5/57396/w960_57396-2460.png)
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FRONT OIL SEAL : Removal and InstallationINFOID:0000000005930958
REMOVAL
1. Remove the following parts:
• Front wheel and tire (RH). Refer to WT-7, "
Adjustment".
• Front fender protector (RH): Refer to EI-26, "
Removal and Installation".
• Drive belt: Refer to EM-14, "
Removal and Installation".
• Crankshaft pulley: Refer to EM-49, "
Exploded View".
2. Remove front oil seal using a suitable tool. CAUTION:
Be careful not to damage fron t timing chain case and crankshaft.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
• Install front oil seal so that each seal lip is oriented as shown.
• Using a suitable drift, press-fit until the height of front oil seal
(2) is level with the mounting surface.
- Suitable drift (A): outer diameter 50 mm (1.97 in), inner diame- ter 44 mm (1.73 in).
• Make sure the garter spring is in position and seal lips not inverted
CAUTION:
• Be careful not to damage front timing chain case and
crankshaft.
• Press-fit straight and avoid cau sing burrs or tilting oil seal.
3. Installation of the remaining components is in the reverse order of removal.
REAR OIL SEAL
REAR OIL SEAL : Removal and InstallationINFOID:0000000005930959
REMOVAL
1. Remove transaxle assembly. Refer to AT-233, "Removal and Installation" (A/T), MT-17, "Removal and
Installation" (M/T).
2. Remove clutch cover and clutch disc (M/T). Refer to CL-16, "
Removal and Installation".
3. Remove flywheel (M/T) or drive plate (A/T). Refer to EM-89, "
Exploded View".
4. Remove rear oil seal with a suitable tool. CAUTION:
Be careful not to damage crankshaft and cylinder block.
INSTALLATION
A : Dust seal lip
B : Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
1: Front cover : Engine outside
PBIC3729E
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OIL SEAL
1. Apply the liquid gasket lightly to ent
ire outside area of new rear oil seal.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to GI-42, "
Recomme NISSAN TIIDA 2011 Service Repair Manual EM-72
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OIL SEAL
1. Apply the liquid gasket lightly to ent
ire outside area of new rear oil seal.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to GI-42, "
Recomme](/manual-img/5/57396/w960_57396-2461.png)
EM-72
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OIL SEAL
1. Apply the liquid gasket lightly to ent
ire outside area of new rear oil seal.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
2. Install rear oil seal so that each seal lip is oriented as shown.
• Press-fit rear oil seal with a drift (a) outer diameter 113 mm(4.45 in) and inner diameter 90 mm (3.54 in).
CAUTION:
• Be careful not to damage crankshaft and cylinder block.
• Press-fit oil seal straight to avoid causing burrs or tilt-ing.
• Never touch grease applied onto oil seal lip.
• Press in rear oil seal (1) to the position as shown.
3. After press-fitting rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
4. Installation of the remaining components is in the reverse order of removal.
A : Dust seal lip
B : Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
PBIC3660E
A : Rear end surface of cylinder block
PBIC3761E
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CYLINDER HEAD
Removal and InstallationINFOID:0000000005930960
REMOVAL
WARNING:
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CYLINDER HEAD
Removal and InstallationINFOID:0000000005930960
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE” sign](/manual-img/5/57396/w960_57396-2462.png)
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CYLINDER HEAD
Removal and InstallationINFOID:0000000005930960
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventila
ted area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release fuel pressure. Refer to EC-499, "
Inspection".
2. Drain engine coolant and engine oil. Refer to CO-11, "
Changing Engine Coolant" and LU-8, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts. • Front fender protector (RH). Refer to EI-26, "
Removal and Installation".
• Generator. Refer to SC-25, "
Removal and Installation".
• Exhaust front tube. Refer to EX-5, "
Component".
• Exhaust manifold. Refer to EM-30, "
Exploded View".
• Intake manifold. Refer to EM-27, "
Exploded View".
• Fuel tube and fuel injector. Refer to EM-33, "
Exploded View".
• Water outlet. Refer to CO-24, "
Removal and Installation".
• Drive belt. Refer to EM-14, "
Removal and Installation".
• Front cover. Refer to EM-49, "
Exploded View".
• Camshaft. Refer to EM-59, "
Exploded View".
• Air cleaner assembly. Refer to EM-25, "
Removal and Installation".
1. Cylinder head assembly 2. Cylinder head bolt3. Washer
4. Cylinder head gasket A. Refer to EM-73
PBIC3731E
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CYLINDER HEAD
4. Remove cylinder head loosening bolts in reverse order as
shown.
5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Oute NISSAN TIIDA 2011 Service Repair Manual EM-74
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CYLINDER HEAD
4. Remove cylinder head loosening bolts in reverse order as
shown.
5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Oute](/manual-img/5/57396/w960_57396-2463.png)
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CYLINDER HEAD
4. Remove cylinder head loosening bolts in reverse order as
shown.
5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Outer Diameter
• Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with a new one.
• If reduction of outer diameter appear s in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-116, "
Cylinder
Block".
1. Wipe off engine oil and remove water scale (like deposit ), gasket, sealant, carbon, etc. with a scraper.
CAUTION:
Never allow gasket debris to enter passag es for engine oil or engine coolant.
2. At each of several locations on bottom surface of cylinder head, measure the distortion in six directions.
• If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install new cylinder head gasket.
A : EXH side
B: INT side
: Engine front
PBIC3732E
Limit [(d1) –— d2)]: 0.15 mm (0.0059 in)
PBIC3717E
A : Straight edge
B : Feeler gauge
Limit : Refer to EM-114, "Cylinder Head".
PBIC3207J
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