MA-36
< SERVICE INFORMATION >
ENGINE MAINTENANCE (MR18DE)
• Never use wire brush for cleaning spark plug.
INSTALLATION
1. Install the rocker cover gasket to the rocker cover.
2. Install rocker cover.• Tighten bolts in two steps separately in numerical order as
shown.
• Engine front
CAUTION:
Check if rocker cover gasket is not dropped from the instal-
lation groove of rocker cover.
3. Install spark plug using suitable tool.
CAUTION:
Never drop or shock it.
4. Install ignition coil. CAUTION:
• Handle it carefully and avoid impacts.
• Never disassemble.
5. Install intake manifold. Refer to EM-137
.
EVAP VAPOR LINES
EVAP VAPOR LINES : Checking EVAP Vapor LineINFOID:0000000005931163
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc. Refer to EC-501
HR16DE, EC-528, "Component Inspection" MR18DE.
SMA773C
1st step : 1.96 N·m (0.20 kg-m, 17 in-lb)
2nd step : 8.33 N·m (0.85 kg-m, 73 in-lb)
PBIC3151J
Make : DENSO
Part number : FXE20HR11
Gap (nominal) : 1.1 mm (0.043 in)
PBIC3871E
Revision: May 2010 2011 Versa
CHASSIS AND BODY MAINTENANCEMA-37
< SERVICE INFORMATION >
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CHASSIS AND BODY MAINTENANCE
EXHAUST SYSTEM
EXHAUST SYSTEM : Checking Exhaust System HR16DEINFOID:0000000005931165
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
• If necessary, repair or replace damaged parts.
EXHAUST SYSTEM : Checking Exhaust System MR18DEINFOID:0000000005931166
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
• If necessary, repair or replace damaged parts.
CVT FLUID
CVT FLUID : Checking CVT FluidINFOID:0000000005931167
FLUID LEVEL CHECK
Fluid level should be checked with the fluid warmed up to 50° to 80°C (122° to 176°F).
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle to warm up the CVT fluid. When ambient temperature is 20 °C (68° F), it takes
about 10 minutes for the CVT fluid to warm up to 50 ° to 80 °C
(122° to 176 °F).
3. Park the vehicle on a level surface and set the parking brake.
4. With engine at idle, while depressing brake pedal, move the shift selector throughout the entire shift range and return it to the
“P” position.
SMA211A
SMA211A
SMA146B
Revision: May 2010 2011 Versa
CHASSIS AND BODY MAINTENANCEMA-39
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• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specifi ed NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)]. NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to MA-37, "
CVT FLUID : Checking CVT Fluid".
CAUTION:
Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to CVT-48,
"CONSULT-III Function (TRANSMISSION)".
CLUTCH FLUID
CLUTCH FLUID : Air Bleeding ProcedureINFOID:0000000005931169
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
NOTE:
• Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or power bleeder will not purge all the air from the system.
• Carefully monitor fluid level in reservoir tank during bleeding operation.
1. Fill master cylinder reservoir tank with new clutch fluid.
2. Connect a transparent vinyl tube and container to the bleeding connector (1) on the CSC.
3. Depress and release the clutch pedal slowly and fully 15 times at an interval of two to three seconds and release the clutch
pedal.
4. Push in the lock pin (1) of the bleeding connector (2), and maintain the position. • RS5F91R transaxle models
CAUTION:
Hold the lock pin in to preven t the bleeding connector from
separating when fluid pressure is applied.
Fluid capacity and grade: Refer to
MA-14, "
Fluids
and Lubricants".SCIA6088E
PCIB1494E
PCIB1495E
Revision: May 2010 2011 Versa
CHASSIS AND BODY MAINTENANCEMA-41
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M/T OIL : Refilling (RS5F91R)INFOID:0000000005931171
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and tighten to the specified torque. Refer to MT-18, "
Disassembly
and Assembly".
CAUTION:
Do not reuse gasket.
M/T OIL : Inspection (RS5F91R)INFOID:0000000005931172
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to MT-18, "
Dis-
assembly and Assembly".
M/T OIL : Changing M/T Oil (RS6F94R)INFOID:0000000005931173
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to MT-62, "
Dis-
assembly and Assembly".
CAUTION:
Do not reuse gasket.
FILLING
Oil grade and capacity : Refer to MA-14, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E
SCIA7622E
Revision: May 2010 2011 Versa
MA-42
< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
1. Remove filler plug (1). Fill with new oil until oil level reaches thespecified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug (1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to MT-62, "
Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
M/T OIL : Checking M/T Oil (RS6FF94R)INFOID:0000000005931174
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
2. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine wh ile checking oil level.
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to MT-62, "
Disas-
sembly and Assembly".
CAUTION:
Do not reuse gasket.
A/T FLUID
A/T FLUID : Checking A/T FluidINFOID:0000000005931175
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 ° to 50 °C (86° to 122° F) using the “COLD” range
on A/T fluid level gauge.
• A : Front side
• B : Reverse side
• C : Add
• D : OK
a. Park vehicle on level surface and set parking brake.
b. Start engine and move shift selector through each gear position. Leave shift selector in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth. CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:Oil grade and capacity
: Refer to MA-14, "
Fluids and Lubricants"
SCIA7623E
SCIA7623E
AWDIA0660GB
SMA051D
Revision: May 2010 2011 Versa
CHASSIS AND BODY MAINTENANCEMA-43
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Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50° to 80 °C (122° to 176°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level ga uge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-51, "
Inspections Before Trouble
Diagnosis". If the A/T fluid contains frictional material (clutches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-18, "
A/T
Fluid Cooler Cleaning".
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe. CAUTION:
Firmly fix the A/T fluid level gaug e to the A/T fluid charging pipe using the stopper attached.
A/T FLUID : Changing A/T FluidINFOID:0000000005931176
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Re install the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran- saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to MA-42, "
A/T FLUID : Checking A/T Fluid".
WHEELS
WHEELS : AdjustmentINFOID:0000000006413331
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)
Preparation Before Adjustment
Remove inner and outer balance weights from the r oad wheel using releasing agent, remove double-faced
adhesive tape from the road wheel.
CAUTION:
• Be careful not scratch the road wheel during removal.
• After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
Wheel Balance Adjustment
• If a balancer machine has an adhesive weight mode setting, select the adhesive weight mode setting and skip Step 2. below. If a balancer machine only has the clip-on (rim flange) weight mode setting, follow Step 2.
to calculate the correct size adhesive weight.
1. Set road wheel on balancer machine using the cent er hole as a guide. Start the balancer machine.
2. For tire balance machines that only have a clip-on (ri m flange) weight mode setting, follow this step to cal-
culate the correct size adhesive weight to use. When inner and outer imbalance values are shown on the
balancer machine indicator, multiply outer imbalance value by 5/3 (1.67) to determine balance weight that
should be used. Select the outer balance weight with a value closest to the calculated value above and
install in to the designated outer position of, or at the designated angle in relation to the road wheel.
Drain plug: Refer to
AT-237, "
Component".
Fluid grade and capacity: Refer to MA-14
.
Revision: May 2010 2011 Versa
M/T OILMT-11
< SERVICE INFORMATION > [RS5F91R]
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M/T OIL
DrainingINFOID:0000000005929662
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and tighten drain plug to the specified torque. Refer to MT-18, "
Dis-
assembly and Assembly".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000005929663
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and tighten to the specified torque. Refer to MT-18, "
Disassembly
and Assembly".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000005929664
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to MT-18, "
Dis-
assembly and Assembly".
PCIB1504E
Oil grade and capacity : Refer to MA-14, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E
Revision: May 2010 2011 Versa
MT-18
< SERVICE INFORMATION >[RS5F91R]
TRANSAXLE ASSEMBLY
CAUTION:
• Make sure the transaxle assembly does not interfer
e with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• If transaxle is removed from the vehicle, always replace CSC. Refer to CL-13, "
Removal and Installa-
tion".
• When installing the transaxle assembly to the engine, install the
bolts according to the following:
(A): Transaxle to engine
(B): Engine to transaxle
• After installation perform the following:
- Bleed the air from the clutch hydraulic system. Refer to CL-9, "
Air Bleeding Procedure".
- Check for oil leakage and oil level. Refer to MT-11, "
Inspection".
- Check the control linkage. Refer to MT-15, "
Inspection".
Disassembly and AssemblyINFOID:0000000005929674
COMPONENTS
Case and Housing Component
Bolt No.1234
Quantity 2213
Bolt length “ ”
mm (in) 55
(2.17) 49
(1.93) 69
(2.72) 55
(2.17)
Tightening torque
N·m (kg-m, ft-lb) 48.0
(4.9, 35)
PCIB1517E
Revision: May 2010 2011 Versa