4.After the engine coolant temperature has drop-
ped to the normal temperature, stop the engine.
5. Check the coolant level in the reserve tank. Except for vehicles with turbocharger
The coolant level in this tank should be kept
between the “LOW” and “FULL” marks.
FULLLOW
Vehicles with turbocharger
The reserve tank lid is equipped with a dip-
stick.
Remove the dipstick and wipe it with a clean
cloth. Reinsert the dipstick as far as it goes.
Remove the dipstick and read the coolant lev-
el, which should always be within the range
“F” (FULL) or “L” (LOW).FULLLOW
WARNINGl If there is none, make sure that the en-
gine has cooled down before removing
the radiator cap (B), because hot steam
or boiling water otherwise will gush from
the filler port and may scald you.
6. Add coolant to the radiator and/or reserve
tank if necessary (refer to the “Maintenance”
section).
CAUTIONl Do not add coolant while the engine is
hot. Suddenly adding cold coolant could
damage the engine. Wait for the engine to
cool down, then add coolant a little at a
time.
7. Examine the radiator hoses for coolant leak-
age and the drive belt for looseness or damage.
If there is anything wrong with the cooling
system or drive belt, we recommend you to
have it checked and repaired.
For emergencies
6-05
6
Service precautions....................................................................... 8-02
Catalytic converter ........................................................................ 8-02
Bonnet ........................................................................................... 8-03
Engine oil ...................................................................................... 8-05
Engine coolant .............................................................................. 8-07
Washer fluid ................................................................................. 8-09
Brake fluid/Clutch fluid* .............................................................. 8-09
Battery .......................................................................................... 8-10
Tyres ............................................................................................. 8-11
Clutch pedal free play* ................................................................. 8-15
Brake pedal free play .................................................................... 8-16
Parking brake lever stroke ............................................................ 8-16
Wiper blades ................................................................................. 8-16
General maintenance .................................................................... 8-18
For cold and snowy weather ......................................................... 8-18
Fusible links .................................................................................. 8-19
Fuses ............................................................................................. 8-19
Replacement of lamp bulbs .......................................................... 8-23Maintenance8
ture is below the range shown in the illustra-
tion.
In this case, use engine oil conforming to the
following classification: • ACEA classification:“For service A3/ B3, A3/B4 or A5/B5”
• API classification: “For service SG” or higherEngine coolant E01000501390
To check the coolant level
A translucent coolant reserve tank is located in the
engine compartment.
Except for vehicles with turbocharger
The coolant level in this tank should be kept be-
tween the “LOW” and “FULL” marks when meas-
ured while the engine is cold.
FULLLOW
Vehicles with turbocharger
Check the coolant level in the reserve tank. The re-
serve tank lid is equipped with a dipstick.
Remove the dipstick and wipe it with a clean cloth.
Reinsert the dipstick as far as it goes. Remove the
dipstick and read the coolant level, which should al-
ways be within the range “F” (FULL) or “L”
(LOW) while the engine is cold.FULLLOW
To add coolant
The cooling system is a closed system and normal-
ly the loss of coolant should be very slight. A no-
ticeable drop in the coolant level could indicate leak-
age. If this occurs, we recommend you to have the
system checked as soon as possible.
Except for vehicles with turbocharger
If the level should drop below the “LOW” level on
the reserve tank, open the lid and add coolant to
“FULL” level.
Also, if the reserve tank is completely empty, re-
move the radiator cap (A) and add coolant until the
level reaches the filler neck.
Maintenance
8-07
8
WARNINGlDo not open the radiator cap while the en-
gine is hot.
The coolant system is under pressure and
any hot coolant escaping could cause se-
vere burns.
Vehicles with turbocharger
If the level should drop below the “L” (LOW) level
on the dipstick, add coolant to the reserve tank.
Also, if the reserve tank is completely empty, re-
move the radiator cap (A) and add coolant until the
level reaches the filler neck.
WARNINGl Do not open the radiator cap while the en-
gine is hot.
The coolant system is under pressure and
any hot coolant escaping could cause se-
vere burns.
Anti-freeze
The engine coolant contains an ethylene glycol anti-
corrosion agent. The cylinder head and water pump
housing are cast aluminium alloy, and periodic
changing of the engine coolant is necessary to pre-
vent corrosion of these parts.
Use High-quality ethylene glycol based coolant. It
has excellent protection against corrosion and rust
formation of all metals including aluminium and
can avoid blockages in the radiator, heater, cylin-
der head, engine block, etc.
Because of the necessity of this anti-corrosion
agent, the coolant must not be replaced with plain
water even in summer. The required concentration
of anti-freeze differs depending on the expected am-
bient temperature.Ambient temperature (minimum) °C-30-35-50Anti-freeze concentra- tion %455060CAUTIONlDo not use alcohol or methanol anti-
freeze or any engine coolants mixed with
alcohol or methanol anti-freeze. The use
of an improper anti-freeze can cause cor-
rosion of the aluminium components.
l For effective anti-corrosion and anti-
freeze performance, keep the anti-freeze
concentration within the range of 45 to
60 %.
Concentrations exceeding 60 % will re-
sult in a reduction of both the anti-freeze
and cooling performance thus adversely
affecting the engine.
l Do not top up with water only.
Water by itself reduces the rust-protec-
tive and anti-freeze qualities of the cool-
ant and has a lower boiling point. It can
also cause damage to the cooling system if
it should freeze. Do not use tapwater, as it
can cause corrosion and rust formation.During cold weather
If the temperatures in your area drop below freez-
ing, there is the danger that the coolant in the en-
gine or radiator could freeze and cause severe dam-
age to the engine and/or radiator.
Add a sufficient amount of anti-freeze to the cool-
ant to prevent it from freezing.
The concentration should be checked before the
start of cold weather and anti-freeze added to the
system if necessary.
Maintenance
8-08
8
General maintenanceE01002700113
Fuel, engine coolant, oil and exhaust
gas leakage
Look under the body of your vehicle to check for
fuel, engine coolant, oil and exhaust gas leaks.WARNINGl If you see a suspicious fuel leak or if you
smell fuel, do not operate the vehicle; we
recommend you to call for assistance.
Exterior and interior lamp operation
Operate the combination lamp switch to check that
all lamps are functioning properly.
If the lamps do not illuminate, the probable cause
is a blown fuse or defective lamp bulb. Check the
fuses first. If there is no blown fuses, check the
lamp bulbs.
For information regarding the inspection and re-
placement of the fuses and the lamp bulbs, refer to
“ Fuses” on page 8-19 and “Replacement of lamp
bulbs” on page 8-23.
If the fuses and bulbs are all OK, we recommend
you to have your vehicle checked and repaired.
Meter, gauge and indicator/warning
lamps operation
Run the engine to check the operation of all meters,
gauges, and indicator/warning lamps.
If there is anything wrong, we recommend you to
have your vehicle inspected.
Hinges and latches lubrication
Check all latches and hinges, and lubricate if neces-
sary by first cleaning and then applying multipur-
pose grease.For cold and snowy weather E01002800172
Ventilation slots
The ventilation slots in front of the windscreen
should be brushed clear after a heavy snowfall so
that the operation of the heating and ventilation sys-
tems will not be impaired.
Weatherstripping
To prevent freezing of the weatherstripping on the
doors, bonnet, etc., they should be treated with sili-
cone grease or spray.
Additional equipment
It is a good idea to carry a shovel or a short-han-
dled spade in the vehicle during the winter so that
you can clear away snow if you get stranded. A
small hand-brush for sweeping snow off the vehi-
cle and a plastic scraper for the windscreen and
rear window are also useful.
Maintenance
8-18
8
No.ItemQuantityLubricants1Washer fluid5.16 litres—
2Engine oil
1100 modelsOil pan3.0 litres
Refer to page 8-05.
Oil filter0.2 litre1300 modelsOil pan4.0 litresOil filter0.2 litre
1500 models
Oil pan3.3 litresOil filter0.3 litreOil cooler0.1 litre3Brake fluidAs requiredBrake fluid DOT 4 +Clutch fluid
4
Engine coolant
[ includes 0.6 litre in the
reserve tank]1100 models4.2 litres
High-quality ethylene glycol based coolant
1300 models4.6 litres1500 models6.0 litres
5
Manual transmission oil
Except for vehicles with turbocharger1.75 litresDiaQueen WIDE GEAR OIL G-1 or Castrol/ Burmah gear oil BOT328 (or exact equivalents)Vehicles with turbocharger1.75 litresDiaQueen WIDE GEAR OIL G-1 or Castrol/ Burmah gearoil BOT328 (or exact equivalents)Automated manual transmission oil1.75 litresDiaQueen WIDE GEAR OIL G-1 or Castrol/ Burmah gearoil BOT328 (or exact equivalents)6Refrigerant (air conditioning)410 - 450 gHFC-134a
Specifications
9-17
9
A
Accessory (Installation) 04
Accessory socket 5-37
Active stability control system (ASC) 4-30 Indication lamp 4-31
Additional equipment 8-18
Air conditioning Automatic air conditioning 5-07
Important operation tips for the air condition-
ing 5-11
Air purifier 5-12
Airbag 2-22
Front passenger’s airbag OFF indication
lamp 2-25
Front passenger’s airbag ON-OFF switch 2-25
Antenna 5-33
Anti-lock brake system (ABS) 4-27 Warning lamp 4-28
Audio Error codes 5-30
Handling of compact discs 5-32
LW/MW/FM electronic tuning radio with CD
player 5-12
Auto Stop & Go (AS&G) system 4-13
Automated manual transmission 4-19 Oil 9-16
Automatic air conditioning 5-07
B
Battery 8-10Charge warning lamp 3-19
Discharged battery (Emergency starting) 6-02
Specification 9-11
Bonnet 8-03
Brake Anti-lock brake 4-27
Brake assist system 4-27
Braking 4-25
Fluid 8-09,9-16
Parking brake 4-06
Parking brake lever stroke 8-16
Pedal free play 8-16
Warning lamp 3-17
Bulb capacity 8-23
C
Capacities 9-16
Cargo loads 4-36
Catalytic converter 8-02
Central door locks 1-07
Changing a fuse 8-21
Charge warning lamp 3-19
Chassis number 9-02
Check engine warning lamp 3-18
Child restraint 2-13
Child-protection rear doors 1-09
Cleaning Exterior of your vehicle 7-03
Genuine leather 7-02
Interior of your vehicle 7-02
Plastic, vinyl leather, etc 7-02
Clock 5-34
Clutch Fluid 8-09
Pedal free play 8-15
Coat hooks 5-43
Combination headlamps and dipper switch 3-20
Coming home light 3-22
Compact spare wheel 6-13
Cool box 5-39
Coolant (engine) 8-07,9-16
Cruise control 4-32
Cup holder 5-42
D
Dead Lock System 1-07
Demister (rear window) 3-29
Digital clock 5-34
Dipper (High/Low beam change) 3-21
Door ajar warning lamp 3-19
Doors Central door locks 1-07
Child-protection 1-09
Dead Lock System 1-07
Lock and unlock 1-05
Driving, alcohol and drugs 4-02
E
Economical driving 4-02
Electric power steering system 4-29
Electric remote-controlled outside rear-view mir-
rors 4-09
Electric window control 1-11
Electrical system 9-11
Electronic immobilizer (Anti-theft starting sys-
tem) 1-02
Emergency starting 6-02
Emergency stop signal system 4-26
Engine
Coolant 8-07,9-16
High coolant temperature warning lamp 3-19
Number 9-03
Oil 8-05
Oil and filter 9-16
Overheating 6-04
Specifications 9-09
Used engine oils safety instructions and disposal
information 05
Error codes 5-30
Exterior and interior lamp operation 8-18
Alphabetical index
1
F
Fluid capacities and lubricants 9-16
Fluid Brake fluid 8-09,9-16
Clutch fluid 8-09,9-16
Engine coolant 8-07,9-16
Washer fluid 8-09,9-16
For cold and snowy weather 8-18
Front fog lamps Bulb capacity 8-24
Indication lamp 3-17
Replacement 8-26
Switch 3-24
Front passenger’s airbag ON-OFF switch 2-25
Front seat 2-04
Front turn-signal lamps Bulb capacity 8-24
Replacement 8-26
Frozen road warning 3-10
Fuel consumption 9-14
Fuel Filling the fuel tank 02
Fuel selection 02
Fuel tank filler door release lever 03
Modification/alterations to the electrical or fuel
systems 05
Tank capacity 03
Fuse load capacity 8-19
Fuse replacement 8-21
Fuses 8-19
Fusible links 8-19
G
Gauges 3-02,3-16
General maintenance 8-18
Genuine parts 05
Glove box 5-39
H
Handling of compact discs 5-32
Hazard warning flasher switch 3-23
Hazard warning indication lamps 3-17
Head restraints 2-06
Headlamp levelling switch 3-22
Headlamps Bulb capacity 8-23
Headlamp flasher 3-21
Replacement 8-25
Switch 3-20
Heated mirror 4-09
Heated seats 2-06
Heater 5-04
High coolant temperature warning lamp 3-19
High-beam indication lamp 3-17
High-mounted stop lamp Bulb capacity 8-24
High-mounted stop lamps Replacement 8-30
Hinges and latches lubrication 8-18
Horn switch 3-30
How to drive a vehicle with an automated manual
transmission 4-22
I
If the vehicle breaks down 6-02
Ignition switch 4-10
Indication and warning lamps 3-16
Indication lamps 3-17
Inside rear-view mirror 4-08
Installation of accessories 04
Instruments 3-02
Interior lamps 5-38
J
Jacking up the vehicle 6-12
Jack 6-11 Storage 6-06
Jump starting (Emergency starting) 6-02
K
Keyless entry system 1-03
Keys 1-02
L
Labeling 9-02
Lamp monitor buzzer 3-21
Leakage (Fuel, engine coolant, oil and exhaust
gas) 8-18
Licence plate lamps Bulb capacity 8-24
Replacement 8-31
Lubricants 9-16
Luggage compartment lamp 5-38 Bulb capacity 8-24
Replacement 8-32
Luggage floor boxes 5-41
Luggage floor cargo 5-40
LW/MW/FM electronic tuning radio with CD play-
er 5-12
M
Manual transmission 4-16Oil 9-16
Map lamps 5-38
Mirror Inside rear-view mirror 4-08
Outside rear-view mirrors 4-08
Alphabetical index
2