2011 MERCEDES-BENZ SPRINTER brake

G
Warning
If the minimum tire pressure of 43.5 psi
(3 bar) still cannot
be achieved, the tire is too
badly damaged.
Do not drive any further. Consult a qualified
specialist workshop which has the necessary
specialist knowledge and tools to carry out
the work required.
For this reason, we recommend an authorized
Sprinter Dealer. In particular, work relevant to
safety or on safety-related systems must be
carried out at a qualified specialist workshop.
0040Environmental note
Have the used tire sealant disposed of at a
qualified specialist workshop, e.g. an
authorized Sprinter Dealer.
! Have the tire sealant bottle replaced
every eight years at a qualified specialist
workshop, e.g. an authorized Sprinter
Dealer. Changing a
wheel in the event of a flat
tire G
Warning
To avoid the risk of serious or even fatal injury
and to avoid damage to the vehicle, observe
the following:
R the vehicle's jack is intended only to raise
the vehicle for

a short time when changing
a wheel.
R position the jack on the appropriate jacking
point only. Make sure that the jack is
correctly positioned under the jacking point
before raising the vehicle.
R the jack must be placed on a firm, flat
surface.
R before raising the vehicle, you should also
secure it against rolling away, e.g. by
placing chocks under the wheels. Never
release the parking brake while the vehicle
is raised. R
make sure that the distance between the
underside
of the

tires and the ground does
not exceed 1.2 in (3 cm). The vehicle could
otherwise slip off the jack or tip over.
R never place your hands or feet under the
raised vehicle.
R never start the engine, and prevent other
jolts or vibrations while the vehicle is
raised. The vehicle could otherwise slip off
the jack.
Preparing to change a wheel X
Prepare the vehicle as described
(Y
page 222).
X Secure the vehicle against rolling away
using chocks or similar items.
Use the chock ( Y

page 183) to do so. G
Warning
The vehicle
could slip off the jack on uphill and
downhill gradients.
To avoid the risk of causing serious or even
fatal injury or damage to the vehicle, do not
change wheels on uphill and downhill
gradients.
On a level road:
X Place chocks in front of and behind the
wheel which is diagonally opposite the
wheel you wish to change.
X Take the vehicle tool kit and the jack from
the footwell on the co-driver's side
(Y page 182).
X Remove the spare wheel from the spare
wheel bracket ( Y page 185).
X On wheels with wheel bolts, remove the
hub cap.
X Assemble the lug wrench extension using
the middle rod

and the rod with the largest
diameter from the three-piece jack pump
lever.
X Starting with the middle rod, slide the lug
wrench extension as far as it will go onto
the lug wrench. Wheels and tires
229
Practical advice Z

Wheels with centering by wheel bolts:
0046
Wheel bolt for alloy wheel
0047 Wheel bolt for steel wheel
! For a
steel
wheel, only use the short wheel
bolts to install the steel spare wheel. Using
other wheel bolts to install the steel spare
wheel could damage the brake system.
X Screw in the wheel bolts and tighten them
lightly.
i On vehicles with
alloy wheels, you will find
short wheel bolts suitable for the steel
spare wheel in the vehicle tool kit.
For wheels with wheel nuts:
X On the front wheels, push the wheel nut
cover onto the wheel bolts.
X Screw in three wheel nuts over the fixing
discs of the wheel nut cover.
X Turn the wheel so that the wheel bolts are
in the middle of the holes.
X Screw on the rest of the wheel nuts.
X Slightly tighten all the wheel nuts.
Lowering the vehicle X
Open the pressure release screw on the
jack with pump lever slowly by one turn
(Y page 230).
X Carefully lower the vehicle.
X Put the jack aside. X
Pull the rod with the smallest diameter off
the pump lever.
The shortened pump lever serves as a lug
wrench extension.
X Starting with the middle rod, slide the lug
wrench extension as far as it will go onto
the lug wrench.
! Only use the jack pump lever middle rod
and the rod with the largest diameter as a
lug wrench extension.

Only slide the middle
rod as far as it will go onto the lug wrench.
The rods may otherwise bend and be
distorted to such an extent that they can
no longer be used as a pump lever for the
jack. Tightening torque pattern
0046—0087
Wheel bolts or wheel nuts
X Tighten all the wheel bolts or wheel nuts
evenly in the

sequence indicated using the
extended lug wrench.
! The tightening torque is:
R for wheel bolts:

177 lb-ft (240 Nm) (steel
wheel)/133 lb-ft (180 Nm) (alloy wheel)
R for wheel nuts: 133 lb-ft (180 Nm)
You can now install the hub caps on steel
wheels with wheel bolts. The installing
procedure depends on whether the hub cap
covers the whole wheel or just the center.
! With a hub cap that covers the whole
wheel, make sure the opening for the tire
valve is positioned over the valve. 232
Wheels and tires
Practical advice

Do not change Xenon bulbs yourself, but have
them replaced at a qualified specialist
workshop which has

the necessary specialist
knowledge and tools to carry out the work
required.
We recommend an authorized Sprinter Dealer
for this purpose. In particular, work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
R To prevent short circuits, switch off the
lighting system before changing a bulb.
R Only touch new bulbs with a clean, lint-free
cloth or similar. Do not work with wet or
greasy fingers.
R Only install 12 V bulbs of the same type and
of the correct wattage.
R Have the headlamp setting checked
regularly.
R If the new bulb still does not light up consult
a qualified specialist workshop, e.g. an
authorized Sprinter Dealer.
R Have the following LEDs and bulbs replaced
at a qualified specialist workshop, e.g. an
authorized Sprinter Dealer:
-the additional turn signals in the exterior
mirrors
- the high-mounted brake lamp
- the Bi-Xenon bulbs
- the fog lamps
! Make sure the bulbs are always securely
installed. Changing bulbs
Front bulbs Lights Bulb type
0046
Additional turn signal
lamps in the exterior
mirrors PY 16 W
0047
Turn signal lamps PY 21 W
008A
Halogen headlamps:
low-beam headlamps H7 55 W
Bi-Xenon headlamps:
low-beam/high-beam
headlamps D1S–35 W
0088
Halogen headlamps:
high-beam headlamps H7 55 W
Cornering lamps H7 55 W
0086
Fog lamps H11 55 W
0087
Parking lamps/
standing lamps WY 5 W234
Electrical system
Practical advice

X
Pull out the bulb holder with the bulb.
X Pull the bulb out of the bulb holder.
X Press a new bulb into the bulb holder.
X Insert the bulb holder into the reflector.
X Replace cap 0046 and turn it clockwise to the
stop.
Rear bulbs Cargo van/passenger van
Lights Bulb type
0046
High-mounted brake
lamp LED
0047
Brake lamps P 21 W
008A
Turn signal lamps PY 21 W
0088
Tail lamps/standing
lamps R 5 W
0086
License plate lamp W 5 W
0087
Rear fog lamps (driver's
side) P 21 W
006E
Backup lamps P 21 W Example platform
Lights Bulb type
006F
Perimeter lamp/
standing lamp R 5 W
0070
Turn signal lamps PY 21 W
0071
Brake lamps P 21 W
0072
Backup lamps P 21 W
0073
Rear fog lamps (driver's
side) P 21 W
0074
Tail lamps R 5 W
0075
License plate lamp R 5 W
Changing the rear bulbs (cargo van/
passenger van)
Rear light cluster236
Electrical system
Practical advice

X
Switch off the lights.
X Undo screws 0046 and remove the rear lamp
lens in the direction of the arrow.
X Pull the connector off the bulb holder. 0047
Retaining lugs
008A Brake lamps
0088 Standing lamp/tail lamp
0086 Backup lamps
0087 Turn signal lamps
006E Rear fog lamps
X Release retaining lugs 0047 and
take
the bulb
holder out of the rear lamp cluster.
X Turn the bulb counter-clockwise by
pressing lightly and pull it out of the bulb
holder.
X Press a new bulb into the bulb holder and
screw in clockwise.
X Press the connector into the bulb holder.
X Insert the lamp lens.
To do this,

clip the bulb holder into the three
holes provided at the side and tighten
screws 0046. License plate lamp
X
Switch off the lights.
X Insert a screwdriver or similar implement
into recess 0047 and carefully pry off lamp
lens 0046.
X Pull the bulb out of the bulb holder.
X Insert a new bulb.
X Align lamp lens 0046 and clip it in so that it
engages.
Changing the rear bulbs (platform) 0046
Screws
0047 Lamp lens
008A Perimeter lamp/standing lamp
0088 Turn signal lamps
0086 Brake lamps
0087 Tail lamp
006E Rear fog lamp
006F License plate lamp
0070 Backup lamps
X Switch off the lights.
X Undo screws 0046 and
remove
lamp lens 0047. Electrical system
237
Practical advice Z

Arrangement
Fuses
Fuse-relay box (SRB)
No. Consumer Fuse
rating 1 Horn 15 A
2 Electronic steering lock
(electronic ignition/start
switch) 25 A
3 Electronic ignition/start
switch 10 A
4 Light switch/switch unit
on center console 5 A
5 Windshield wipers 30 A
6 Fuel pump 15 A
7 MRM (jacket tube
module) 5 A
8 Terminal 87 (2) 20 A
9 Terminal 87 (3) 25 A
10 Terminal 87 (4) 10 A
11 Terminal 15 R vehicle 15 A No. Consumer Fuse
rating 12 Air bag control unit 10 A
13 Cigarette lighter/glove
box lamp/radio 15 A
14 Diagnostics socket/light
switch/instrument
cluster 5 A
15 Front-compartment
heating 5 A
16 Terminal 87 (1) 10 A
17 Air bag control unit 10 A
18 Terminal 15 vehicle,
brake light switch 7.5 A
19 Interior lighting 7.5 A
20 Front-passenger power
window switch/terminal
30/2 signal acquisition
and actuation module 25 A
21 Engine control unit 5 AElectrical system
241Practical advice Z

No. Consumer Fuse
rating 22 Brake system (ABS) 5 A
23 Starter motor 20 A
24 Engine components 10 A
25 12 V socket in the center
console 25 A
Fuse block F55/1
No. Consumer Fuse
rating 1 Left door control unit 25 A
2 Diagnostics socket 10 A
3 Brake system (valves) 25 A
4 Brake system (delivery
pump) 40 A
5 Terminal 87 (5) engine 7.5/10 A
6 Terminal 87 (6) engine 7.5/10 A
7 Headlamp cleaning
system 30 A
8 Anti-theft alarm system
(ATA) 15 A
9 Additional turn signal
module 10 A
Fuse block F55/2
No. Consumer Fuse
rating 10 Radio 15 A
11 Mobile phone 7.5 A
12 Blower, front/auxiliary
heating blower setting 1 30 A
13 Auxiliary heating digital
timer, radio receiver/
basic wiring DIN-
slot 7.5 A No. Consumer Fuse
rating 14 Seat heating 30 A
15 Unassigned —
16 Heating, rear-
compartment heating/
front-compartment air
conditioning/CD player 10 A
17 Motion detector/
convenience lighting 10 A
18 Rear-compartment air-
conditioning system 7.5 A
Prefuse box in the battery compartment in the
driver's footwell F59
No. Consumer Fuse
rating 1 Preglow relay/
secondary air pump 80/40 A
2 Air-conditioning system
cooling fan, cab 60/40 A
3 Signal acquisition and
actuation module
(SAM)/fuse-relay box
(SRB) 80 A
4 Auxiliary battery/
retarder 150 A242
Electrical systemPractical advice

No. Consumer Fuse
rating 15 Trailer recognition unit 25 A
16 Tire pressure monitor/
PARKTRONIC 7.5 A
17 PSM control unit 25 A
18 PSM control unit 25 A
Fuse block F55/5
No. Consumer Fuse
rating 19 Overhead control panel 5 A
20 Perimeter lamp 7.5 A
21 Rear window defroster 1 30 A
22 Rear window defroster 2 15 A
23 12 V socket rear left,
cargo compartment/
passenger
compartment/non-MB
body electrics 15 A
24 12 V socket under the
base of driver's seat 15 A
25 12 V socket rear right,
cargo compartment/
passenger compartment 15 A
26 Auxiliary heating 25 A
27 Heater booster system 25 A
Fuse block F55/6
No. Consumer Fuse
rating 28 Exhaust gas
aftertreatment – SCR
10
control unit 10 A
29 Unassigned — No. Consumer Fuse
rating 30 Brake booster 30 A
31 Rear-compartment
heating blower/sliding
door closing assistance,
left 30/15 A
32 Exhaust gas
aftertreatment – SCR
10
relay power supply 10 A
33 Sliding door closing
assistance, right 15 A
34 Exhaust gas
aftertreatment – SCR
10
heater 1 tank 15 A
35 Exhaust gas
aftertreatment – SCR
10
heater 2 hose 15 A
36 Exhaust gas
aftertreatment – SCR
10
heater 3 delivery pump 10 A
Batteries for the remote control
Notes on changing the batteries
G
Warning!
Batteries are toxic and contain caustic
substances. For this reason, keep batteries
out of the reach of children.
If a battery
has been swallowed, visit a doctor
immediately.
0040Environmental note Batteries contain toxic substances.
It is illegal to dispose of them with
household
waste. Batteries

must be
collected separately and be
10 Selective Catalytic Reduction. Batteries for the remote control
245
Practical advice Z