Customer Assistance 268
Reporting safety defects (U.S. only) 275
Reporting safety defects (Canada only) 275
Cleaning 276
Maintenance and Specifications 284
Engine compartment 286
Engine oil 288
Battery 290
Engine Coolant and Motor/Electronics Coolant 292
Fuel information 298
Air filter(s) 309
Part numbers 312
Maintenance product specifications and capacities 313
Engine data 315
Accessories 318
Ford Extended Service Plan 320
Scheduled Maintenance Guide 324
Normal scheduled maintenance and log 330
Index 342
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system or translation in whole or part is not permitted without written
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Copyright © 2010 Ford Motor Company
Table of Contents
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Additional Tips:
•Do not carry extra loads
•Be mindful of adding external accessories that may increase
aerodynamic drag
•Observe posted speed limits
•Perform all scheduled maintenance
•There is no need to wait for your engine to “warm up”. The vehicle is
ready to drive immediately after starting
Refer toEssentials of good fuel economyinMaintenance and
Specificationschapter for more fuel saving tips.
Frequently asked questions
Question Answer
What are the series
of clicks from the
cargo area when I
first turn the key in
the ignition?The high voltage battery is electrically isolated
from the rest of the vehicle when the key is off.
When the key is turned to on, high voltage
contactors inside the battery are closed to make
the electricity available to the motor/generator
and enable the vehicle to drive. The clicks are
the sound of these contactors as they close and
open during start up and shut down.
Why does the engine
sometimes start at
key-on?The vehicle’s computer will determine if an
engine start is required at key-on. Silent Key
Start (SKS) will start the engine if it is
necessary for cabin heating, windshield defrost,
or if the outside temperature is low.
Why does it take a
long time before the
engine shuts down?There are several reasons the engine stays on for
an extended amount of time when it is first
started. One common reason is to ensure that
the emissions components are warm enough to
minimize tailpipe emissions. As the climate gets
cooler, this “engine-ON” time is extended.
Why does my engine
never shut down
above 47 mph
(75 km/h)?The engine is required to turn on above this
speed to protect the transmission hardware.
Introduction
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Question Answer
Why does my engine
stay ON when it’s
extremely cold
outside?In order to ensure that the climate control
system can begin heating the cabin and/or
defrosting the windshield as soon as a driver
requests it, the engine coolant temperature has
to be kept sufficiently hot. Keeping the engine
on is required to maintain the correct minimum
temperature.
Why does my engine
revupsohigh
sometimes when I
accelerate?Your vehicle’s engine and transmission are
designed to deliver the power you need at the
most efficient engine speed. This may be higher
than expected during heavy accelerations, and
may fluctuate during steady state driving. These
are characteristics of the Atkinson engine cycle
and the eCVT transmission technology that help
maximize your hybrid’s fuel economy.
What is the fan noise
I hear from the rear
of my hybrid?The fan noise comes from a fan located inside
the high voltage battery. This fan turns on when
the battery requires cooling air. The fan speed,
and associated noise level, will change according
to the amount of cooling required to maintain
good performance. Maintaining the battery
temperature at optimal conditions also prolongs
the useful life of the battery and helps to
achieve better fuel economy.
HowfarcanIgoin
Electric Drive if I
run out of gas?Running out of gas is not recommended.
However, you may be able to go about one mile,
driving at 30 mph (48 km/h), if the battery has a
normal state of charge.
What is the engine
oil change service
interval?The engine oil should be changed every
10,000 miles (16,000 km) under normal
operating conditions. See theScheduled
Maintenance Guidechapter.
Introduction
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•DATC system
•Navigation-based system
If the engine falls below 350 rpm while the heated seats are on, the
feature will turn itself off and will need to be reactivated.
Cooled seats
The cooled seats will only function when the engine is running.
To operate the cooled seats:
Press once to activate the high cool setting (three indicator lights).
Continue pressing to scroll through the other settings; medium cool (two
indicator lights), low cool (one indicator light) or off.
•DATC system
•Navigation-based system
If the engine falls below 350 rpm while the cooled seats are on, the
feature will turn itself off and will need to be reactivated.
Climate controlled seats air filter replacement (if equipped)
The climate controlled seat system includes air filters that must be
replaced periodically. Refer to theScheduled maintenance information
for more information.
•There is a filter located under
each front seat.
A/C
Seating and Safety Restraints
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Tire rotation
Rotating your tires at the recommended interval (as indicated in the
Scheduled Maintenance Guidechapter) will help your tires wear more
evenly, providing better tire performance and longer tire life.
•Front-wheel drive (FWD) vehicles
(front tires at top of diagram)
Sometimes irregular tire wear can be corrected by rotating the tires.
Note:If your tires show uneven wear ask an authorized dealer to check
for and correct any wheel misalignment, tire imbalance or mechanical
problem involved before tire rotation.
Note:Your vehicle may be equipped with a dissimilar spare tire/wheel. A
dissimilar spare tire/wheel is defined as a spare tire and/or wheel that is
different in brand, size or appearance from the road tires and wheels. If
you have a dissimilar spare tire/wheel it is intended for temporary use
only and should not be used in a tire rotation.
Note:After having your tires rotated, inflation pressure must be checked
and adjusted to the vehicle requirements.
INFORMATION CONTAINED ON THE TIRE SIDEWALL
Both U.S. and Canada Federal regulations require tire manufacturers to
place standardized information on the sidewall of all tires. This
information identifies and describes the fundamental characteristics of
the tire and also provides a U.S. DOT Tire Identification Number for
safety standard certification and in case of a recall.
Tires, Wheels and Loading
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GETTING THE SERVICES YOU NEED
Warranty repairs to your vehicle must be performed by an authorized
dealer. While any authorized dealer handling your vehicle line will
provide warranty service, we recommend you return to your selling
authorized dealer who wants to ensure your continued satisfaction.
Please note that certain warranty repairs require special training and/or
equipment, so not all authorized dealers are authorized to perform all
warranty repairs. This means that, depending on the warranty repair
needed, you may have to take your vehicle to another authorized dealer.
A reasonable time must be allowed to perform a repair after taking your
vehicle to the authorized dealer. Repairs will be made using Ford or
Motorcraftparts, or remanufactured or other parts that are authorized
by Ford.
Away from home
If you are away from home when your vehicle needs service, contact the
Ford Customer Relationship Center or use the online resources listed
below to find the nearest authorized dealer.
In the United States:
Mailing address
Ford Motor Company
Customer Relationship Center
P.O. Box 6248
Dearborn, MI 48121
Telephone
1-800-392-3673 (FORD)
(TDD for the hearing impaired: 1-800-232-5952)
Online
Additional information and resources are available online at
www.genuineservice.com.
•U.S. dealer locator by Dealer Name, City/State, or Zip Code
•Owner Guides
•Maintenance Schedules
•Recalls
•Ford Extended Service Plans
•Ford Genuine Accessories
•Service specials and promotions.
Customer Assistance
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SERVICE RECOMMENDATIONS
To help you service your vehicle, we providescheduled maintenance
informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty Guideto
find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraftparts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning material (such as cigarettes)
away from the battery and all fuel related parts.
High voltage information
WARNING:Exposure to high voltage may result in severe
personal injury or death. High voltage components must be
serviced by a trained service technician.
Your vehicle consists of various high voltage components and wiring. All
of the high voltage power flows through specific wiring assemblies which
are labeled as such and/or are covered with a solid orange convolute or
orange stripe tape. Do not come in contact with these components.
Working with the engine off
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
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To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait 15 minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level dipstick.
6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
•If the oil level is within the lower and upper holes/lines, the oil level is
acceptable.DO NOT ADD OIL.
•If the oil level is below the lower hole/line, engineoil must be added
to raise the level within the normal operating range.
•If required, add engine oil to the engine. Refer toAdding engine oil
in this chapter.
•Do not overfill the engine with oil. Oil levels above the upper
hole/line may cause engine damage.If the engine is overfilled,
some oil must be removed from the engine by an authorized dealer.
Maintenance and Specifications
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