2011 KIA Optima Hybrid maintenance schedule

15
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
192,000 km or 96 months
❑Inspect air conditioning refrigerant
❑Inspect brake fluid
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers and rotors
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Inspect valve clearance *2
❑Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 96,000 km or 72 months after every 24,000 km or
24 months)
❑ Inspect inverter coolant hose
❑ Replace air cleaner filter
❑Replace climate control air filter
(for evaporator and blower unit)
(Continued)
(Continued)
❑Replace engine coolant (First, 192,000 km or 120 months
after every 48,000 km or 24 months)
❑Replace inverter coolant (First, 192,000 km or 120 months
after every 48,000 km or 24 months)
❑Replace engine oil and filter (192,000 km or 192 months)
❑Replace HSG belt (192,000 km or 96 months)
❑Add fuel additive *3 (Every 12,000 km or 12 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance
free but periodic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some important safe-
ty matters like fuel flow restriction, surging, loss of power, hard
starting problem etc, replace the fuel filter immediately regardless
of maintenance schedule and consult an authorized Kia dealer for
details.
*
2: Inspect for excessive tappet noise and/or engine vibration and adjust if necessary.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of addi- tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
7

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
216,000 km or 108 months
❑ Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers and rotors
❑Inspect HSG belt (216,000 km or 216 months)
❑ Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
(Continued)
228,000 km or 114 months
❑Inspect air cleaner filter
❑Inspect HSG belt (228,000 km or 228 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter (228,000 km or 228 months)
❑Add fuel additive *1 (Every 12,000 km or 12 months)
204,000 km or 102 months
❑ Inspect air cleaner filter
❑Inspect HSG belt (204,000 km or 204 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter (204,000 km or 204 months)
❑Add fuel additive *1 (Every 12,000 km or 12 months)
(Continued)
❑ Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 96,000 km or 72 months after every 24,000 km or
24 months)
❑ Inspect inverter coolant hose
❑Replace climate control air filter
(for evaporator and blower unit)
❑Replace engine oil and filter (216,000 km or 216 months)
❑Add fuel additive *1 (Every 12,000 km or 12 months)
*1: If TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

717
Maintenance
240,000 km or 120 months
❑Inspect air conditioning refrigerant
❑Inspect brake fluid
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers and rotors
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect HSG belt (240,000 km or 240 months)
❑ Inspect parking brake
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 96,000 km or 72 months after every 24,000 km or
24 months)
❑ Inspect inverter coolant hose
❑Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
(Continued)
(Continued)
❑Replace engine oil and filter (240,000 km or 240 months)
❑Replace engine coolant (First, 192,000 km or 120 months
after every 48,000 km or 24 months)
❑Replace inverter coolant (First, 192,000 km or 120 months
after every 48,000 km or 24 months)
❑Add fuel additive *2 (Every 12,000 km or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑ Automatic transaxle fluid
*1: Fuel filter & Fuel tank air filter are considered to be maintenance
free but periodic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some important safe-
ty matters like fuel flow restriction, surging, loss of power, hard
starting problem etc, replace the fuel filter immediately regardless
of maintenance schedule and consult an authorized Kia dealer for
details.
*
2: If TOP TIER Detergent Gasoline is not available, one bottle of addi- tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

719
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized Kia dealer replace any
damaged or leaking parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap is
correctly replaced.
Vacuum hose and crankcase ven-
tilation hoses
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.

Maintenance
20
7
Air cleaner filter
A Genuine Kia air cleaner filter is recom-
mended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
Valve clearance
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized Kia dealer should perform
the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The engine and inverter coolant should
be changed at the intervals specified in
the maintenance schedule.
Automatic transaxle fluid
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized Kia dealer
in accordance to the scheduled mainte-
nance at the beginning of this chapter.
✽ ✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
This is a normal condition and you
should not judge the need to replace the
fluid based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.

723
Maintenance
Changing the engine oil and filter
Have engine oil and filter changed by an
authorized Kia dealer according to the
Maintenance Schedule at the beginning
of this section.

727
Maintenance
Changing the coolant
Have engine and inverter coolant
changed by an authorized Kia dealer
according to the Maintenance Schedule
at the beginning of this section.
WARNING - Coolant
Do not use radiator coolant orantifreeze in the washer fluid
reservoir.
Radiator coolant can severely obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
CAUTION
Put a thick cloth or fabric aroundthe radiator cap and/or invertercoolant cap before refilling thecoolant in order to prevent thecoolant from overflowing intoengine parts such as the generator.
WARNING
Radiator cap &
Inverter coolant cap
Do not remove the radiator cap
and/or inverter coolant cap when
the engine and radiator are hot.
Scalding hot coolant and steam
may blow out under pressure caus-
ing serious injury.

Maintenance
30
7
Filter replacement
It must be replaced when necessary, and
should not be washed.
You can clean the filter when inspecting
the air cleaner element.
Clean the filter by using compressed air. Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-ment more often than the usual recom-mended intervals. (Refer to“Maintenance under severe usage condi-tions” in this section.)
AIR CLEANER
OTF070011
CAUTION - Air filter
maintenance
Do not drive with the air cleaner removed; this will result in exces-sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirtdoes not enter the air intake, ordamage may result.
Use a Kia genuine part. Use of nongenuine part could damagethe air flow sensor.