DLN-28
< ECU DIAGNOSIS INFORMATION >[TRANSFER: ATX90A]
TRANSFER CONTROL UNIT
CAUTION:
When using circuit tester to measure voltage for in
spection, be sure not to extend forcibly any con-
nector terminals.
Fail-SafeINFOID:0000000006222228
If any malfunction occurs in 4WD electrical system, and control unit detects the malfunction, 4WD warning
lamp on combination meter turns ON to indicate system malfunction.
When 4WD warning lamp is ON, vehicle changes to rear-wheel drive or shifts to 4-wheel drive (front-wheels
still have some driving torque).
29
(LG/R) Ground Hi-Lo position sensor 2
Input/
Output Engine
running
(Never
drive the
vehicle.)
Always 0 V
30
(R/B) Ground Transfer lock position
sensor (GND) —Always 0 V
31
(L/O) Ground Transfer internal speed
sensor (DIR)
Input IGN ONWhen changing the trans-
fer motor rota
tion direc-
tion.
32
(BR/R) Ground IGN SW Input IGN ON Battery voltage
IGN OFF 0V
35
(R) Ground 4WD shift SW (4H) Input IGN ON 4WD shift switch: 4H Battery voltage
4WD shift switch: Except
4H
0 V
36
(L/R) Ground Transfer fluid tempera-
ture sensor (GND)
—Always 0 V
38
(G/O) Ground
Transfer lock position
sensor signal Input IGN ON
39
(R/W) Ground Transfer internal speed
sensor power supply
InputIGN ON 8 V
IGN OFF 0V
41
(W/R) Ground Transfer control actuator
power supply Input Always Battery voltage
43
(G/R) Ground Motor drive B Input/
Output Transfer motor driving 0V - Battery voltage
44
(B) Ground GND — Always 0 V
45
(G/Y) Ground Motor drive A Input/
Output Transfer motor driving 0V - Battery voltage
46
(B) Ground Transfer control actuator
(GND)
—Always 0 V
Te r m i n a l N o .
(Wire color) Description
Condition Value (Approx.)
+ - Signal name Input/
Output
JPDIE0269GB
JPDIE0268GB
Revision: 2010 May2011 QX56
DIAGNOSIS AND REPAIR WORK FLOWDLN-39
< BASIC INSPECTION > [TRANSFER: ATX90A]
C
EF
G H
I
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K L
M A
B
DLN
N
O P
YES >> GO TO 7.
NO >> Check harness and connectors based on the in formation obtained by interview. Refer to GI-40,
"Intermittent Incident".
7.FINAL CHECK
With CONSULT-III
1. Check the reference value for “ALL MODE AWD/4WD”.
2. Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES >> GO TO 3.
NO >> INSPECTION END
Diagnostic Work SheetINFOID:0000000006222233
Description
In general, customers have their own criteria for a pr oblem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the in terview sheet referring to the interview points.
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Interview sheet sample
Interview sheet
Customer
name MR/MSRegistration
number
Initial year reg-
istration
Vehicle type VIN
Storage
date Engine Mileage km ( Mile)
Symptom †
Vehicle does not enter 4WD mode.
† 4WD warning la mp turns on.
† Heavy tight-corner braking symptom occurs
† Noise †Vibration
† Others
( )
First occurrence †Recently †Others ( )
Frequency of occurrence †Always †Under a certain conditions of †Sometimes (time(s)/day)
Climate
conditions †
Irrelevant
Weather †Fine †Cloud †Rain †Snow †Others ( )
Temperature †Hot †Warm †Cool †Cold †Temperature [Approx. °C ( °F)]
Relative humidity †High †Moderate †Low
Road conditions †
Urban area †Suburb area †High way
† Mounting road (uphill or down hill) †Rough road
Operation conditions, etc. †
Irrelevant
† When engine starts †During idling
† During driving †During acceleration †At constant speed driving
†During deceleration †During cornering (right curve or left curve)
Revision: 2010 May2011 QX56
P1808 WHEEL SPEED SENSORDLN-53
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
EF
G H
I
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M A
B
DLN
N
O P
P1808 WHEEL SPEED SENSOR
DTC LogicINFOID:0000000006222248
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Start the engine and drive at 30 km/h (19 MPH) or more for approximately 1minute.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P1808” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-53, "DTC Logic".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222249
1.PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ABS”.
Is any DTCs detected?
YES >> Check the DTCs.
NO >> GO TO 2.
2.ERASE SELF-DIAGNOSTIC RESULT
With CONSULT-III
1. Erase self-diagnostic results for “ALL MODE AWD/4WD”.
2. Start the engine and drive vehicle at 30 km/h (19 MPH) or more.
3. Check that ABS warning lamp turns OFF.
Does ABS warning lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to BRC-122, "
Diagnosis Procedure".
3.CHECK TERMINALS AND HARNESS CONNECTORS
Check transfer control unit pin terminals for damage or loose connection with harness connector.
Is inspection result normal?
YES >> After turning the ignition switch OFF, perform DTC confirmation procedure again. When DTC
"P1808" is detected, Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P1808 VHCL SPEED SEN-ABS Malfunction is detected in vehicle
speed signal that is output from ABS
actuator and electric unit (control unit)
through CAN communication.
Improper signal is input while driving. Harness or connector (CAN communi-
cation line)
Malfunction of ABS actuator and elec-
tric unit (control unit)
- Malfunction of ABS actuator and elec-
tric unit (control unit) circuit error
- Vehicle speed signal error
Revision: 2010 May2011 QX56
DLN-88
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
P1830 ABS OPERATION SIGNAL
P1830 ABS OPERATION SIGNAL
DTC LogicINFOID:0000000006222294
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Start the engine and drive at 30 km/h (19 MPH) or more.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P1830” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-88, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222295
1.PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ABS”.
Is any DTCs detected?
YES >> Check the DTCs.
NO >> GO TO 2.
2.ERASE SELF-DIAGNOSTIC RESULT
With CONSULT-III
1. Erase self-diagnostic results for “ALL MODE AWD/4WD”.
2. Start the engine and drive vehicle at 30 km/h (19 MPH) or more.
3. Check that ABS warning lamp turns OFF.
Does ABS warning lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to BRC-123, "
Diagnosis Procedure".
3.CHECK TERMINALS AND HARNESS CONNECTORS
Check transfer control unit pin terminals for damage or loose connection with harness connector.
Is inspection result normal?
YES >> After turning the ignition switch OFF, perform DTC confirmation procedure again. When DTC
"P1830" is detected, Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P1830 ABS OP SIG Malfunction is detect
ed in ABS operation
signal that is outp ut from ABS actuator
and electric unit (control unit) through
CAN communication. Malfunction of ABS system
Revision: 2010 May2011 QX56
P1831 VDC OPERATION SIGNALDLN-89
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
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G H
I
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K L
M A
B
DLN
N
O P
P1831 VDC OPERATION SIGNAL
DTC LogicINFOID:0000000006222296
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Start the engine and drive at 30 km/h (19 MPH) or more.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P1831” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-89, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222297
1.PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ABS”.
Is any DTCs detected?
YES >> Check the DTCs.
NO >> GO TO 2.
2.ERASE SELF-DIAGNOSTIC RESULT
With CONSULT-III
1. Erase self-diagnostic results for “ALL MODE AWD/4WD”.
2. Start the engine and drive vehicle at 30 km/h (19 MPH) or more.
3. Check that ABS warning lamp turns OFF.
Does ABS warning lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to BRC-122, "
Diagnosis Procedure".
3.CHECK TERMINALS AND HARNESS CONNECTORS
Check transfer control unit pin terminals for damage or loose connection with harness connector.
Is inspection result normal?
YES >> After turning the ignition switch OFF, perform DTC confirmation procedure again. When DTC
"P1831" is detected, Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P1831 VDC OP SIG Malfunction is detected in VDC opera-
tion signal that is output from ABS actu-
ator and electric unit (control unit)
through CAN communication.Malfunction of ABS system
Revision: 2010 May2011 QX56
DLN-90
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
P1832 TCS OPERATION SIGNAL
P1832 TCS OPERATION SIGNAL
DTC LogicINFOID:0000000006222298
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Start the engine and drive at 30 km/h (19 MPH) or more.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P1832” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-90, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222299
1.PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ABS”.
Is any DTCs detected?
YES >> Check the DTCs.
NO >> GO TO 2.
2.ERASE SELF-DIAGNOSTIC RESULT
With CONSULT-III
1. Erase self-diagnostic results for “ALL MODE AWD/4WD”.
2. Start the engine and drive vehicle at 30 km/h (19 MPH) or more.
3. Check that ABS warning lamp turns OFF.
Does ABS warning lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to BRC-122, "
Diagnosis Procedure".
3.CHECK TERMINALS AND HARNESS CONNECTORS
Check transfer control unit pin terminals for damage or loose connection with harness connector.
Is inspection result normal?
YES >> After turning the ignition switch OFF, perform DTC confirmation procedure again. When DTC
"P1832" is detected, Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P1832 TCS OP SIG Malfunction is detected in TCS operation
signal that is outp
ut from ABS actuator
and electric unit (control unit) through
CAN communication. Malfunction of TCS system
Revision: 2010 May2011 QX56
4WD WARNING LAMPDLN-97
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
EF
G H
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M A
B
DLN
N
O P
4WD WARNING LAMP
Component Function CheckINFOID:0000000006222308
1.CHECK 4WD WARNING LAMP FUNCTION
1. Turn the ignition switch OFF to ON.
2. Check that 4WD warning lamp light up.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed diagnosis procedure. Refer to DLN-97, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006222309
1.CHECK POWER SUPPLY AND GROUND CIRCUIT
Perform the trouble diagnosis for power supply and ground circuit. Refer to DLN-64, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the error-detected parts.
2.PERFORM SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is any DTC detected?
YES >> Check the DTC.
NO >> GO TO 3.
3.CHECK 4WD WARNING LAMP SIGNAL
With CONSULT-III
1. Turn the ignition switch ON. CAUTION:
Never start the engine.
2. Check “4WD FAIL LAMP” of CONSULT-III “DATA MONITOR” for “ALL MODE AWD/4WD”.
Does the item on
“DATA MONITOR” indicate “On”?
YES >> Check combination meter. Refer to MWI-64, "COMBINATION METER : Diagnosis Procedure".
NO >> Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
Revision: 2010 May2011 QX56
DLN-98
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
4WD INDICATOR LAMP
4WD INDICATOR LAMP
Component Function CheckINFOID:0000000006222310
1.CHECK 4WD MODE INDICATOR LAMP FUNCTION
1. Start the engine CAUTION:
Never drive the vehicle.
2. Turn the 4WD shift switch AUTO ⇒4H ⇒4LO ⇒4H ⇒AUTO.
3. Check the 4WD shift switch position (“AUTO”, “4H” and “4L”) and the indication of the 4WD mode indica-
tor lamp mutually coincide.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to diagnosis procedure. Refer to DLN-98, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006222311
1.CHECK POWER SUPPLY AND GROUND CIRCUIT
Perform the trouble diagnosis for power supply and ground circuit. Refer to DLN-64, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the error-detected parts.
2.CHECK 4WD WARNING LAMP SIGNAL
With CONSULT-III
1. Strat the engine.
CAUTION:
Never drive the vehicle.
2. Turn the 4WD shift switch AUTO ⇒4H ⇒4LO ⇒4H ⇒AUTO.
3. Check “4WD MODE IND” of CONSULT-III “DATA MONITOR” for “ALL MODE AWD/4WD”.
Is the inspection result normal?
YES >> Check combination meter. Refer to MWI-64, "COMBINATION METER : Diagnosis Procedure".
NO >> Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
Monitor item Condition Status
4WD MODE IND 4WD shift switch: AUTO AUTO
4WD shift switch: 4H 4H
4WD shift switch: 4L 4L
Revision: 2010 May2011 QX56