COMPONENT PARTSDLN-11
< SYSTEM DESCRIPTION > [TRANSFER: ATX90A]
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Component DescriptionINFOID:0000000006222215
Transfer Control UnitINFOID:0000000006222216
Transfer control unit operates transfer control act uator, 4WD warning lamp and 4WD mode indicator lamp
according to input signal from 4WD shift switch and each sensor and control unit.
When 4WD system is malfunctioning, 4WD warning la mp turns ON and fail-safe status activates.
When protection is necessary, 4WD warning la mp blinks and protection status activates.
Transfer Control ActuatorINFOID:0000000006222217
Transfer control actuator integrates transfer motor, transfer internal position sensor, and transfer motor tem-
perature sensor, and switches 4WD mode (AUTO ⇔4H ⇔4L).
TRANSFER MOTOR
Transfer motor operates according to signal from transfer control unit and switches 4WD mode
(AUTO ⇔4H ⇔4L). It also performs front and rear distri bution of traction force during AUTO mode.
TRANSFER INTERNAL SPEED SENSOR
Transfer internal speed sensor detects rotation status of transfer motor and transmits signal to transfer control
unit.
TRANSFER MOTOR TEMPERATURE SENSOR
Transfer motor temperature sensor m easures temperature of transfer motor.
Component parts Reference/Function
Transfer control unit DLN-11, "
Transfer Control Unit"
Transfer control actua-
torTransfer motor
DLN-11, "
Transfer Control Actuator"
Transfer internal speed
sensorDLN-11, "Transfer Control Actuator"
Transfer motor temper-
ature sensor
DLN-11, "Transfer Control Actuator"
Transfer Hi-Lo position sensor
DLN-12, "Transfer Hi-Lo Position Sensor"
Transfer rotary position sensorDLN-12, "Transfer Rotary Position Sensor"
Transfer lock position sensorDLN-12, "Transfer Lock Position Sensor"
Transfer fluid temperature sensorDLN-12, "Transfer Fluid Temperature Sensor"
4WD mode switchDLN-18, "4WD SYSTEM : System Description"
4WD indicator lampDLN-18, "4WD SYSTEM : System Description"
4WD warning lampDLN-18, "4WD SYSTEM : System Description"
AT P w a r n i n g l a m pDLN-18, "4WD SYSTEM : System Description"
ABS actuator and electric unit (control unit)Transmits the following signals via CAN communication line to transfer control unit.
Vehicle speed signal (ABS)
Stop lamp switch signal (brake signal)
ABS operation signal
VDC operation signal
TCS operation signal
Steering angle sensor Transmits the following signals via CAN communication line to transfer control unit.
Steering angle sensor signal
ECM Transmits the following signals via CAN communication line to transfer control unit.
Accelerator pedal position signal
Engine speed signal
Engine torque signal
TCM Transmits the following signals via CAN communication line to transfer control unit.
Shift position signal
Gear position signal
Output shaft revolution signal
Revision: 2010 May2011 QX56
DLN-14
< SYSTEM DESCRIPTION >[TRANSFER: ATX90A]
STRUCTURE AND OPERATION
DESCRIPTION
Ball ramp lever operates in the direction of main shaft axis according to rotation of actuator shaft and
presses piston. Pressure is applied to each clutch and torque is transmitted.
Shift fork operates in the direction of main shaft axis according to rotation of actuator shaft and performs
engagement and disengagement to Hi-Lo sleeve and lock sleev e of main shaft. Mode is switched between
4H ⇔4L.
AUTO MODE
The optimum torque distribution is electronically performed for front and rear wheels according to road con-
ditions.
Stable start without wheel spin is possible on slippery road conditions, such as on a snowy road.
When road condition does not require 4WD driving, the st atus becomes close to rear wheel drive, which
results in better fuel efficiency and prov ides FR-like steering characteristics.
The vehicle cornering status is judged according to information from each sensor, and the optimum torque is
distributed to front wheels for prev enting tight-corner braking symptom.
NOTE:
When there is a difference of revolution speed between the front and rear wheel the shift occasionally changes
to direct 4-wheel driving conditions aut omatically. This is not a malfunction.
4H MODE
Torque distribution for front and rear wheels is fixed and stable start is achieved while driving on an rough,
sandy or snowy road.
4L MODE
Large traction force is obtained due to low gear. High running ability and escaping ability are achieved.
Switching from 4H mode to 4L mode is not possible w hen the vehicle is not stopped and A/T shift selector is
not in the neutral position.
TORQUE DISTRIBUTION DIAGRAM
JPDIE0256GB
Revision: 2010 May2011 QX56
SYSTEMDLN-19
< SYSTEM DESCRIPTION > [TRANSFER: ATX90A]
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4WD SHIFT SWITCH AND 4WD SHIFT INDICATOR LAMP
*1: Blinking 2 times/1 second
*2: “4HI” and “4LO” blink alternately.
CONDITION FOR TURN ON THE WARNING LAMP
TCM Transmits the following signals via CAN communication line to transfer control unit.
Shift position signal
Gear position signal
Output shaft revolution signal
Steering angle sensor Transmits the following signals via CAN communication line to transfer control unit.
Steering angle sensor signal
Combination meter Receives the following signals via CAN communication line from transfer control unit.
4WD warning lamp signal
ATP warning lamp signal
4WD mode indicator signal
Component parts Control signal
4WD shift switch 4WD shift indicator lamp (in Information display) 4WD shift procedure
AUTO
1. Start the engine.
2. Turn the 4WD shift switch.
NOTE:
Mode can be switched between AU-
TO⇔4H while driving straight.
4H
↓↑
4WD status: 4H ⇔4L (Blinking)
*1*2
1. Start the engine.
2. Never drive the vehicle.
3. Shift A/T shift selector to N position.
4. Press and rotate 4WD shift switch
while depressing brake pedal.
CAUTION:
4WD mode does not switch when 4WD
shift switch is operated while the vehi-
cle is running or A/T shift selector is
shifted to any position other than neu-
tral.
4L
JPDIE0230ZZJPDIE0234ZZ
JPDIE0231ZZJPDIE0235ZZ
JPDIE0231ZZ
JPDIE0233ZZ
JPDIE0236ZZ
JPDIE0233ZZJPDIE0237ZZ
Revision: 2010 May2011 QX56
P181E STEERING ANGLE SENSORDLN-77
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
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P181E STEERING ANGLE SENSOR
DTC LogicINFOID:0000000006222279
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P181E” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-77, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222280
1.PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ABS”.
Is DTC
“C1143” detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-97, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK CAN COMMUNICATION LINE
Check communication line. Refer to LAN-69, "
Diagnosis Procedure".
Is inspection result normal?
YES >> Replace transfer control unit. Refer to DLN-107, "Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P181E ST ANGLE SEN SIG Malfunction is detected in steering angle
sensor signal through CAN communica-
tion. Harness or connector (CAN communi-
cation line)
Steering angle sensor
- Steering angle sensor error
- Malfunction of steering angle sensor circuit error
Revision: 2010 May2011 QX56
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS
DLN-99
< SYMPTOM DIAGNOSIS > [TRANSFER: ATX90A]
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SYMPTOM DIAGNOSIS
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS
DescriptionINFOID:0000000006222312
Heavy tight-corner braking symptom o ccurs when the vehicle is driven and the steering wheel is turned fully to
either side after the engine is started.
NOTE:
Light tight-corner braking symptom may occur dependi ng on driving conditions. This is not malfunction.
Diagnosis ProcedureINFOID:0000000006222313
1.PERFORM ECM SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ECM”.
Is any DTC detected?
YES >> Check the DTC. Refer to EC-98, "DTC Index".
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is any DTC detected?
YES >> Check the DTC. Refer to DLN-29, "DTC Index".
NO >> GO TO 3.
3.CHECK TRANSFER INTERNAL FUNCTION
With CONSULT-III
1. Remove transfer control actuator. Refer to DLN-114, "
Removal and Installation".
2. Turn the actuator shaft. Refer to DLN-114, "
Inspection".
3. Check “ROTARY POSI SEN” of CONSULT-II I “DATA MONITOR” for “ALL MODE AWD/4WD”.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Transfer assembly is mechanical malfunction. Replace transfer assembly. Refer to DLN-121,
"Removal and Installation".
Monitor item Condition Status
ROTARY POSI SEN Turn the actuator shaft. Value is changing
Revision: 2010 May2011 QX56
DLN-126
< SYMPTOM DIAGNOSIS >[FRONT PROPELLER SHAFT: 2F P15]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222354
Use the chart below to help you find the cause of the symptom. If necessa ry, repair or replace these parts.
×: ApplicableReference
DLN-127, "
Inspection
"—
—
—
—
DLN-127, "
Inspection
"
DLN-127, "
Inspection
"
NVH of FRONT FINAL DRI VE in this section.
NVH of REAR FINAL DRI VE in this section.
NVH in FAX, RAX, FSU and RSU section.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in ST section.
Possible cause an d SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise
××××××××××××××
Shake × × ××××××
Vibration ××××××× ×× × ×
Revision: 2010 May2011 QX56
DLN-134
< SYMPTOM DIAGNOSIS >[REAR PROPELLER SHAFT: 2F P26]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222363
Use the chart below to help you find the cause of the symptom. If necessa ry, repair or replace these parts.
×: ApplicableReference
DLN-142, "
Inspection
"—
—
—
—
DLN-142, "
Inspection
"
DLN-142, "
Inspection
"
NVH of FRONT FINAL DRI VE in this section.
NVH of REAR FINAL DRI VE in this section.
NVH in FAX, RAX, FSU and RSU section.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in ST section.
Possible cause an d SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise
××××××××××××××
Shake × × ××××××
Vibration ××××××× ×× × ×
Revision: 2010 May2011 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGDLN-141
< SYMPTOM DIAGNOSIS > [REAR PROPELLER SHAFT: 2S1410]
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (N VH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222436
Use the chart below to help you find the cause of t he symptom. If necessary, repair or replace these parts.
×: Applicable
Reference
DLN-142, "
Inspection
"—
—
—
—
DLN-142, "
Inspection
"
DLN-142, "
Inspection
"
NVH of FRONT FINAL DRI VE in this section.
NVH of REAR FINAL DRI VE in this section.
NVH in RAX and RSU section.
NVH in WT section.
NVH in WT section.
NVH in RAX section.
NVH in BR section.
NVH in ST section.
Possible cause and SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise
××××××××××××××
Shake × × ××××××
Vibration ××××××× ×× × ×
Revision: 2010 May2011 QX56